Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
_Lead Refining._—The working up of the Mexican raw lead is carried
out under the supervision of the customs officers. The lead, which is
imported duty free, must be exported again. From each bar a sample is
cut from above and below by means of a punch entering half way into the
bar. For refining the lead there are four reverberatory furnaces of 60
tons capacity, with hearths 17 ft. 9 in. by 12 ft. 6 in., a mean depth
of 14 in., and a grate area of 2 ft. 6 in. by 6 ft.; in addition to
these there is a furnace of 80 tons capacity with a hearth 19 ft. 7½
in. by 9 ft. 6 in., a mean depth of 18 in., and grate area of 3 ft. by
6 ft.
For desilverizing the softened lead there are five kettles, each of
60 tons capacity, 10 ft. 3 in. diameter and 39 in. depth. The zinc
is stirred in with a Howard mechanical stirrer and the zinc scum is
pressed dry in a Howard press, which gives a very dry scum. The latter
is then, while still warm, readily hammered into pieces for the retorts.
The desilverized lead is refined in five reverberatory furnaces, of
which four take a charge of 50 tons each, and one of 65 tons. The
production of desilverized lead is 5000 to 5500 tons a month.
The distillation of the zinc crusts is carried out in 18 oil-fired
Faber du Faur tilting furnaces. Each retort receives a charge of
1200 lb. of broken-up crust and a little charcoal. The distillation
lasts 6 to 7 hours. Fifty gallons of petroleum residues are consumed
per charge. The oil is blown into the furnace with a compressed
air atomizer. After withdrawing the condenser, which runs on a
traveling support, the argentiferous lead is poured directly from
the tilted retort into an English cupel furnace. Seven such furnaces
(magnesia-lined, with movable test) are in use, of which each works
up 4.5 to 5 tons of retort metal in 24 hours. The furnaces are
water-jacketed. The blast is introduced by the aid of a jet of steam.
Three tons of coal are used per 24 hours.
_Gold and Silver Parting._—The doré bars are cast into anodes for
electrolytic parting by the Moebius process. The plant consists of 144
cells in 24 divisions. The mean composition of the electrolytic bath is
said to be as follows: 10 per cent. free nitric acid, 17 grams silver,
and 35 to 40 grams copper per liter. The current is furnished by a 62
k.w. dynamo. One cell consumes 260 amp. at 1.75 volts. One k.w. gives
a yield of 1600 oz. fine silver per 24 hours. The daily production
of silver is almost 100,000 oz., and is exceeded at no other works.
About $3,000,000 worth of metal is always on hand in the different
departments.
THE NATIONAL PLANT OF THE AMERICAN SMELTING AND REFINING COMPANY[56]
BY O. PUFAHL
(April 14, 1906)
Public-domain text, read in full here on John Shaqi.
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