Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The ore-roasting is done in two batteries of eight reverberatory
furnaces and 16 Brückner furnaces, the resulting product containing on
an average 20 per cent. lead and 3 per cent. sulphur. The charge for
the blast furnaces consists of roasted ore, rich galena, argentiferous
red hematite, briquetted flue dust, slag (shells) from the furnace
itself, lead skimmings, scrap iron and limestone.
Four tons of the charge are dumped over a roller into a low car, which
is then drawn up an inclined plane to the charging gallery by an
electric motor and is then dumped into the furnace.
The two rectangular blast furnaces (Eilers’ type) have eight tuyeres on
each of their longer sides and cast-iron water-jackets of 6 ft. hight.
The blast is delivered at a pressure of 40 oz. The lead is drawn off
through a siphon tap into a cooling kettle. The furnace has a large
forehearth for separating the matte and the slag. The slag is received
by a two-pot Nesmith truck, having an aggregate capacity of 14 cu. ft.
These trucks are hauled to the dump by an electric locomotive. The
shells are returned to the furnace with the charge.
The matte (with about 6 per cent. Cu and the same percentage of lead)
is tapped off into iron molds and after cooling is crushed to 0.25-in.
size, to be roasted in the reverberatory furnaces and smelted up
together with roasted ore for a 15 per cent. matte. The latter is
crushed, roasted and separately smelted together with silicious ore
for 45 per cent. matte, which is then sent to Pueblo to be worked up
into blister copper. The small quantity of speiss which is formed is
broken up and returned to the blast furnaces with the charge. The slag
contains 0.5 to 0.8 per cent. lead and 0.5 oz. silver per ton.
THE GLOBE PLANT OF THE AMERICAN SMELTING AND REFINING COMPANY[58]
BY O. PUFAHL
(May 5, 1905)
This plant produces 1800 tons of base bullion per month and 200 tons
of lead-copper matte containing 45 to 52 per cent. of copper. The ores
smelted are mostly from Colorado, but include also galena from the Cœur
d’Alene and other supplies. The limestone is quarried 14 miles from
Denver; coke and coal are brought from Trinidad, Colo.
All sulphides, except the slimes, concentrates and the rich Idaho ores,
are roasted. For roasting there are:
(1) Fifteen reverberatory furnaces, five of which measure 60 × 14 ft.,
and the other ten 80 × 16 ft. externally. In 24 hours these roast six
charges of 4400 lb. (average) of moist ore (2.15 tons of dry ore) from
28 to 30 per cent. down to 3 to 4 per cent. sulphur. Each furnace is
attended by three men working in 12-hour shifts; the stoker earns
$2.75; the roasters, $2.30.
(2) Two Brown-O’Harra furnaces, 90 ft. long, with two hearths, and a
small sintering furnace attached. They have three grates on each long
side, and each roasts 26 tons of ore in 24 hours down to ¾ per cent.
sulphur.
Public-domain text, read in full here on John Shaqi.
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