Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
(3) Twelve Brückner furnaces, each taking 24 tons’ charge, with
under-grate blast, the air being fed into the cylinders by a steam jet.
According to the zinc content of the ores the roasting operation lasts
70 to 90 hours, the furnace making one revolution per hour. The roasted
product from the Brückner furnaces is pressed into briquets, together
with fine ore, flue dust and lime.
The smelting is carried out in seven blast furnaces, with 16 tuyeres,
blast at 2-lb. pressure, hight of furnace 18 ft. 6 in., section at
the tuyeres 42 × 144 in. The charge is 120 to 150 tons exclusive of
slag and coke. The slag and the matte are tapped off together into
double-bowl Nesmith cars, which are hauled, by an electric locomotive,
to a reverberatory furnace (hearth 20 × 12 ft.) in which they are kept
liquid, for several hours, in charges of 14 to 15 tons, in order to
effect complete separation. A little work-lead is obtained in this
operation, while the matte is tapped off into cast-iron pans of one
ton capacity, and the slag, 0.5 to 0.6 per cent. lead, 0.6 to 0.7 oz.
silver, is removed in 5-ton pots to the dump.
The matte is broken up, crushed to 0.25 in. size, roasted in the
reverberatory furnaces, smelted for a 45 to 52 per cent. copper matte,
which is shipped to be further worked up into blister copper. The crude
matte contains 10 to 12 per cent. copper, 12 to 15 per cent. lead, 40
oz. silver and 0.05 oz. gold.
From the siphon taps of the blast furnaces the work-lead is transferred
to a cast-iron kettle of 33 tons’ capacity. Here the copper dross
is removed, the metal is mixed by introducing steam for 10 minutes,
sampled, and the lead is cast into bars through siphons. It contains
about 2 per cent. antimony, 200 oz. silver and 8 oz. gold. This product
is refined at Omaha.
The blast-furnace gases pass through a flue 1200 ft. long, and enter
the bag-house, in which they are filtered through 4000 cotton bags 30
ft. long and 18 in. in diameter. These bags are shaken every 6 hours.
The material which falls to the floor is burnt where it lies, sintered
and returned to the blast furnaces.
In the engine house there are four Connersville blowers, two of which
are No. 8 and two of No. 7 size. Each blast furnace requires 45,000 cu.
ft. of air a minute.
The works give employment to 450 men, whose wages (for 10-to 12-hour
shifts) are $2 to $3.
LEAD SMELTING IN SPAIN
BY HJALMAR ERIKSSON
(November 14, 1903)
Public-domain text, read in full here on John Shaqi.
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