Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
A few notes, gathered during a couple of years while I was employed
at one of the large lead works in the southeastern part of Spain, are
of interest, not as showing good work, but for comparing the results
obtained in modern practice with those obtained by what is probably the
most primitive kind of smelting to be found today. The plant about to
be described may serve as a general type for that country. As far as I
know, the exceptions are a large plant at Mazarron, fully up to date
and equipped with the most modern improvements in every line; a smaller
plant at Almeria, also in good shape, and the reverberatory smelting of
the carbonates at Linares. It should be kept in mind, however, that the
conditions are peculiar, iron and machinery being very expensive and
manual labor very cheap.
[Illustration: FIG. 41.—Spanish Lead Blast Furnace.]
About 4 ft. above the tuyeres the furnace is built of uncalcined brick
made of a black graphitic clay found in the mines near by; the upper
part is of common red brick. The entire cost of one furnace does not
reach $100. The flue leads to a main gallery 3.5 by 7 ft., which goes
down to the ground, and extends several times around a hill, the
chimney being placed on the top of the hill, considerably above the
furnace level. The gallery is about 10,000 ft. long, and is laid down
in the earth, with the arched roof just emerging. It is all built of
rough stone, the inside being plastered with gypsum. The furnace has
three tuyeres of 3 in. diameter. The blast pressure is generally 4 to
6 in. of water. Neither feeding floor nor elevators are used, only a
couple of scaffolds, the charge being lifted up gradually by hand in
small convenient buckets made of sea-grass. When charging the furnace,
coke is piled up in the center, and the mixture of ore, fluxes and slag
is charged around the walls. The slag and matte are left to run out
together on an inclined sand-bed. The matte, flowing more quickly, goes
further and leaves the slag behind, but the separation thus obtained
is, of course, very unsatisfactory. The charge mixture is weighed and
made for each furnace every morning. When it is all put through, the
furnace is run down very low, without any protecting cover on the top;
several iron bars are driven through the furnace at the slag-tap level,
for holding up the charge; the lead is all tapped out; a big hole is
made in the crucible for the purpose of cleaning it out; all accretions
are loosened with a bar; the hole is closed with mud of the graphitic
clay; bars are removed, when the crucible is filled with coke from the
center and the charging is continued. In this way a furnace can be kept
running for any length of time, but at a great loss of heat, and with a
great increase of flue dust.
Public-domain text, read in full here on John Shaqi.
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