Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The cast-iron hearth which holds the molten lead is set in brickwork;
if 8 in. deep and capable of holding about ¾ ton of lead, it is quite
large enough. The workstone or inclined plate in front of the hearth
is cast in one piece with it, and has a raised holder on either side
at the lower edge, and a gutter to convey the overflowing lead to the
melting-pot. The latter is best made with a partition and an opening
at the bottom through which clean lead can run, so that it can be
ladled into molds without the necessity for skimming the dross off
the surface. It is well also to have a small fireplace below the
melting-pot.
On each side of the hearth, and resting on it, is a heavy cast-iron
block, 9 in. thick, 15 in. high, 27 to 28 in. long. To save metal,
these are now cast hollow and air is caused to pass through them. On
the back of the hearth stands another cast-iron block known as the
“pipestone,” through which the blast comes into the furnace. In the
older forms of pipestone the blast comes in through a simple round or
oval pipe, a common size being 3 or 4 in. wide by 2½ in. high, and the
pipestone is not water-cooled. With this construction the hearth will
not run satisfactorily unless the pipestone is set with the greatest
care, so as to have the tuyere exactly in the center, and as there
is no water-cooling the metal quickly burns away when fume is being
smelted. Moreover, the blast is apt to be stopped by slag adhering to
the end of the pipe. As already mentioned, a peat is dropped in front
of the blast every time the fire is made up, with the object of keeping
a clear passage open for the blast. This old custom has, however,
several serious disadvantages; first, it prevents the blast being kept
on continuously; and, second, it makes it necessary to have the hearth
open at the top so that the smelter-man can go in by the side of it. In
this case the ore is fed from the side by the smelter-man, who works
under the large hood placed above the furnace to carry away the fume.
Even when he is engaged in shoveling back the fire from the front and
is not underneath the hood, it is impossible to prevent some fume from
blowing out; and there is much more liability to lead-poisoning than
when the hearth is closed at the top by the chimney and the smelter-men
work from the front. The best arrangement is to have the hearth
entirely closed in by the chimney, except for the opening at the front,
and to have a small auxiliary flue above the workstone leading direct
to the open air to catch any fume that may blow out past the shutter in
front of the hearth.
Public-domain text, read in full here on John Shaqi.
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