Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
In an improved form of pipestone, a pipe connected to the blast-main
fits into the semicircular opening at the back and is driven tight
against a ridge in the flat side of the opening. Going through the
pipestone, the arch becomes gradually flatter, and the blast emerges
into the hearth, about 2 in. above the level of the molten lead,
through an oblong slit 12 in. long by 1 in. wide, with a ledge
projecting 1½ in. immediately above it. The back and front are similar,
so that when one side gets damaged the pipestone can be turned back to
front.
Water is conveyed in a 2½ in. iron pipe to the pipestone, and after
passing through it is led away from the other end to a water-box, which
stands beside the hearth and into which the red-hot lumps of slag are
thrown to safeguard the smelters from the noxious fumes.
On the top of the pipestone rests an upper backstone, also of cast
iron; it extends somewhat higher than the blocks at the sides. All this
metal above the level of the lead is necessary because the partially
fused lumps which stick to it have to be knocked off with a long bar,
so that if fire-bricks were used in place of cast iron they would soon
be broken up and destroyed.
With a covered-in hearth, when the ore is charged from the front,
the following is the method adopted in smelting raw ore: The charge
floats on the molten lead in the hearth, and at short intervals the
two smelters running the furnace ease it up with long bars, which they
insert underneath in the lead. Any pieces of slag adhering to the sides
and pipestone are broken off. After easing up the fire, the lumps of
partially reduced ore, mixed with cinders and slag, are shoveled on
to the back of the fire; the slag is drawn out upon the workstone
(any pieces of ore adhering to it being broken off and returned to
the hearth), and it is then quenched in a water-box placed alongside
the workstone. One or two shovelfuls of coal, broken fairly small
and generally kept damp, are thrown on the fire, together with the
necessary amount of ore, which is also kept damp if in a fine state
of division. It is part of the duty of the two smelters to ladle out
the lead from the melting-pot into the molds. In smelting ore a fairly
strong, steady blast is required, and it is made to blow right through
so as to keep the front of the fire bright. A little lime is thrown on
the front of the fire when the slag gets too greasy.
Public-domain text, read in full here on John Shaqi.
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