Lead Smelting and Refining, With Some Notes on Lead Mining — John Shaqi
Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The same quantity of ore was put through each of these furnaces, the
increase in hearth area being practically of no useful effect, because
of inability to attain the requisite temperature in all parts of the
larger hearths with the method of heating employed. The men objected
especially to a furnace with hearth 13 ft. wide, which it was found
difficult to keep in proper condition, and also difficult to handle
efficiently. Even the width of 11 ft. was considered too great, and
preference was expressed for a 10 ft. width. In this connection, it may
be noted that the old furnaces at Tarnowitz were 11 ft. 9 in. long and
10 ft. 10 in. wide, while the new furnaces were 16 ft. long and 8 ft.
10 in. wide (Hofman, “Metallurgy of Lead,” fifth edition, p. 112). All
of these dimensions were exceeded at Desloge.
The Flintshire furnaces at Desloge had three working doors per side;
the others had four, but only three per side were used, the doors
nearest the throat end being kept closed because of insufficient
temperature in that part of the furnace. The furnace with hearth 11
× 14 ft. had a grate area of 6.5 × 3 ft. = 19.5 sq. ft.; the 11 × 16
furnaces had grates 8 × 3 = 24 ft. sq. The ratios of grate to hearth
area were therefore approximately 1:8 and 1:7.3, respectively. (Compare
with ratio of 1:10 at Tarnowitz, and 1:6⅔ at Stiperstones.) The ash
pits were open from behind in the customary English fashion. The grate
bars were cast iron, 36 in. long. The bars were 1 in. thick at the top,
with ⅝ in. spaces between them. The open spaces were 32 in. long,
including the rib in the middle. The bars were 4 in. deep at the middle
and 2 in. at the ends. The distance from the surface of the grate bars
to the fire-door varied in the different furnaces. Some of those with
hearths 11 × 16 ft. and grates 8 × 3 ft. had the bars 6 in. below the
fire-door; in others the bars were almost on a level with the fire-door.
The furnaces were run with a comparatively thin bed of coal on the
grate, and combustion was very imperfect, the percentage of unburned
carbon in the ash being commonly high. This was unavoidable with the
method of firing employed and the inferior character of the coal
(southern Illinois). The excessive consumption of coal was due largely,
however, to the practice of raking out the entire bed of coal at the
beginning of the operation of “firing down” (beginning the reaction
period), when a fresh fire was built with cordwood and large lumps of
coal.
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