Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
_Volume of Blast._—It is customary to supply a battery of furnaces
from a large blast main, connected with a number of blowers. Inasmuch
as the air will take preferably the line of least resistance, if the
internal resistance of any one furnace be increased the volume of air
it will take will be diminished and the others will be favored unduly.
Only by keeping all the furnaces on approximately the same charge, with
the same hight of smelting column, can anything like uniformity of
operation and close regulation be secured. The rational plan would seem
to be to have a separate blower, of variable speed, directly connected
to each furnace, but this plan, which has had a number of trials, has
usually been abandoned in favor of the common blast main. Trials by
myself, extending over considerable periods, have been so uniformly
favorable, however, that I am forced to ascribe the failure of others
to some outside reason.
The peculiar atmosphere required in the lead blast furnace depends
upon the correct proportion of two counteractive elements, carbon and
oxygen. If given too much air the furnace will show signs of deficient
reduction, commonly interpreted as calling for more fuel, which will
be sheer waste since its object is to burn up surplus air. There will
be an additional waste through the extra coal burned under the steam
boilers. The true remedy would be to cut down the quantity of air.
Burning up excessive coke is as hard work as smelting ore. Too much
fuel invariably slows up a furnace; it also drives the fire upward and
gives predominance to reduction by solid carbon. The maintenance of a
minimum fuel percentage, with a correctly adjusted volume of air, will
tend to promote the conditions under which iron will be reduced by the
gases, rather than by solid carbon.
_Pressure of Blast._—Pressure necessarily involves resistance; and
the blast-pressure, as registered by a simple mercury-gage on the
bustle-pipe, may be increased in two ways: (1) By increasing the volume
of air forced through the interstices in the charge. This is the
wrong way; but, unfortunately, it is only too common in our practice,
and therefore deserves to be mentioned, if only to be condemned. (2)
By leaving the volume of air unchanged, but increasing the friction
offered by the interstitial channels, either by making them smaller in
aggregate cross-section (which means a finer charge), or by making them
longer (which means a higher smelting column). A correctly graduated
internal resistance is, therefore, the only true basis for a high blast
furnace, which, when so produced, will bring about rapid smelting, a
low zone of incandescence, and a very vigorous action upon the ores by
the gases in their retarded ascent through the charge column. These
conditions promote the reduction of iron by CO. The adjustment of
internal resistance, which is thus clearly the main factor, can be
accomplished only by the correct feeding of the furnace.
Public-domain text, read in full here on John Shaqi.
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