Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
_Feeding the Charge._—It is self-evident that, the more thorough the
preliminary preparation of the charge before it reaches the zone of
fusion, the more rapidly can the actual smelting proceed. A piece of
raw ore that finds itself prematurely at the tuyeres, without having
been subjected to the usual preparatory processes of drying, heating,
reduction, etc., must remain there until it is gradually dissolved or
carried away mechanically in the slag. Any such occurrence must greatly
retard the process. It would seem, by the same reasoning, that an
intimate mixture of the ingredients of the charge should expedite the
smelting, and I advocate the intimate mixture of the charge ingredients
in all cases.
The theory of feeding is simple, but not so the practice. If the
charge column were composed of pieces of uniform size, the ascending
gases would find the channel of least resistance close to the furnace
walls and would take it preferably to the center of the shaft. The
more restricted channel would necessitate a higher velocity, so that
not only would the center of the charge be deprived of the action of
the gases, but also the portion traversed would be overheated; many
particles of ore would be sintered to the walls or carried off as flue
dust; slag would form prematurely; fuel would be wasted; in short,
all the irregularities and losses which accompany over-fire would be
experienced. In practice the charge is never uniform, but is a mixture
of coarse and fine. By lodging the finer material close to the walls
and placing the coarser in the center, an adjustment may be made which
will cause the gases to ascend uniformly through the smelting column.
A furnace top smoking quietly and uniformly over its whole area is the
visible sign of a properly fed furnace.
_Effect of Large Charges._—It has frequently been remarked that,
within certain limits, large charges give more favorable results
than small ones; and numerous attempts have been made to account
for this fact. My observations lead me to offer the following as a
rational explanation—at least in cases where ore and fuel are charged
in alternate layers. Large ore-charges mean correspondingly large
fuel-charges. The gases can pass readily through the coke; and hence
each fuel-zone tends to equalize the gas currents by giving them
another opportunity to distribute themselves over the whole furnace
area, while each layer of ore subsequently encountered will blanket the
gases, and compel them to force a passage under pressure, which is the
manner most favorable to effective chemical action.
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