Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
_Comparison of Systems._—In mechanical design the Pueblo system
is better than the East Helena, being simpler in construction and
operation. No time is lost in attaching and changing cables, operating
transfer carriage, etc. In both systems the track runs directly over
the tops of the furnaces, and this is an inconvenience when furnace
repairs are under way. The Pueblo car is the simpler, and makes the
round trip in about half the time of a car at East Helena, so the two
cars of the latter do not make much difference in this respect. The
system of filling the charge-car at Pueblo is also the quicker. It may
be estimated roughly that per ton of capacity it takes 2.5 to 3 times
as long to fill the East Helena car; and this means longer waiting on
the part of the wheelers, and consequently greater cost of moving the
material, representing probably 7 or 8c., in favor of Pueblo, per ton
of charge handled. However, both systems are wasteful of labor. As to
furnace results, it is believed that the better distribution of the
charge in the East Helena system leads to greatly increased regularity
of furnace running, less tendency to over-fire, some economy in fuel,
less accretions on the furnace walls and larger metal savings. If the
half of these conclusions are true, the difference of 7 or 8c. per ton
in favor of the Pueblo system, which can be traced almost entirely
to the cost of filling the charge-car, sinks into insignificance
in comparison with the important advantages of having the furnaces
uniformly and correctly fed.
_True Function of the Charge-Car._—The radically essential feature of a
mechanical feeding device is that part which automatically distributes
the material in the furnace, whatever approximate means may have been
used to effect the delivery.
Taking a hasty review of the numerous feeding devices that have
been tried in lead-smelting practice, we cannot but remark the fact
that those which depended upon dumping the charge into the furnace
from small buggies or barrows failed generally to secure a proper
classification and distribution of coarse and fine, and, consequently,
were abandoned as unsuccessful, while the adoption of the idea of the
charge-car for transporting the material to the furnace in large units
seems to have been coincident with a successful outcome. It is natural
enough, therefore, that the car should be regarded by many as the vital
feature. This view of the question is not, however, in accordance
with the true perspective of the facts, and merely limits the field
of application in an entirely unnecessary way. It must be apparent
that the essential function of the charge-car is cheap and convenient
transportation. The distribution of the charge is an entirely different
matter, in which, however, the charge-car may be made to assist, as
in the Pueblo system; or entirely distinct and special means may be
employed for the distribution, as in the East Helena system.
Public-domain text, read in full here on John Shaqi.
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