Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
Simple experiments made in assay-scorifiers in a muffle, on lime
roasting, are very striking, and I think quite explain a good part
of what takes place up to a certain stage in the processes now under
consideration. I tried them a number of years ago, on many sorts of
ore, and again more recently, when studying the working of the new
patents. For illustration, I will take one class of ore (Broken Hill
concentrate), using a sample assaying; Pb, 58 per cent.; Fe, 3.6 per
cent.; S, 14.6 per cent.; SiO₂, 3 per cent. The ore contained some
pyrite. If two scorifiers are charged, one with the finely powdered
ore alone, and one with the ore intimately mixed with, say, 10 per
cent. of pure lime, and placed side by side just within a muffle at
low redness, the limed charge will soon be seen to “glow.” Before the
simple ore charge shows any sign of action, the limed charge rapidly
ignites all over, like so much tinder, and heats up considerably above
the surrounding temperature, at the same time increasing noticeably
in bulk. This lasts for some time, during which hardly any SO₂
passes off. After the violent glowing is over, the charge continues
to calcine quietly, giving off SO₂, but is still far more active
than its neighbor. If, finally, the fully roasted charge is taken out,
cooled and rubbed down, it proves to contain no free lime at all, but
large quantities of calcium sulphate can be dissolved out by boiling in
distilled water. For instance, in one example where weighed quantities
were taken of lime and the ore mentioned, the final roasted material
was shown to contain nearly 23 per cent. of CaSO₄; the quantity
actually extracted by water was 20.2 per cent. Further tests show
that the insoluble portion still contains calcium sulphate intimately
combined with lead sulphate, but not extractable by water.
There is no doubt that when lead sulphide (or other sulphide) is
heated with lime, with free access of air, the lime is rapidly and
completely converted into sulphate. The strong base, lime, apparently
plays the part of “catalyzer” in the most vigorous manner, the first
SO₂ evolved being instantly oxidized and combined with the lime
to sulphate, with so strong an evolution of heat that the operation
spreads rapidly and still goes on energetically, even if the scorifier
is taken out of the muffle. Also, the “catalytic” action starts the
oxidation of the sulphides at a far lower temperature than is required
when they are roasted alone.
Public-domain text, read in full here on John Shaqi.
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