Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
While the mixture in the converter is still dry and loose, energetic
oxidation of the sulphides goes on, with the intervention of the
CaSO₄ as a carrier. As soon as the heat rises sufficiently, fluxing
commences in a given layer and sulphates are decomposed. The liberated
sulphuric anhydride, at the locally high temperature and under the
existing conditions, will act with the greatest possible vigor on the
sulphides in the adjacent layers; these layers will then in their
turn flux and act on those above them, till the whole charge is
worked out. The column of ore is of considerable hight, requiring a
blast of 1½ lb., or perhaps more, in the larger converters now used.
This pressure of the oxidizing blast (and of the far more powerfully
oxidizing sulphuric anhydride, continuously being liberated within the
mass of ore, locally very hot) constitutes a totally different set of
conditions from those obtained on the hearth of a furnace with the ore
in thin layers, where it is neither so hot nor under any pressure.
It is to these conditions, in which we have the continued intense
action of red-hot sulphuric anhydride under a considerable pressure
(together with the earlier action of the CaSO₄), that the remarkable
efficiency of the process seems to me to be due.
In the Carmichael process, the preliminary roast is done away with,
CaSO₄ being added directly instead of having to be formed during the
operation from CaO and the oxidized sulphur of the ore. The charge in
the converter has to be started by heat supplied to it, and the work
then goes forward on the same lines as in the Huntington-Heberlein
process, so that we may assume that the reactions are the same and come
under the same explanation.
Carmichael was quick to see what was really an important part and a
correct explanation of the original process. He was not misled by wrong
theory about any mythical calcium peroxide, and so he obtained his
patent for the use of CaSO₄ and the dispensing of the roast in a
furnace.
This process would always be limited in its application by the
comparative rarity of cheap supplies of gypsum, but it appears to be
a great success at Broken Hill; there it is not only of importance in
working the leady ores, but also for making sulphuric acid for the new
treatment of mixed sulphides by the Delprat and Potter methods. For
this purpose, the use of CaSO₄ will have the additional advantage
that the mixture to be worked in the converter will contain not
only the sulphur of the ore, but also that of the added gypsum; on
decomposition, it will yield stronger gases for the lead chambers of
the acid plant.
Public-domain text, read in full here on John Shaqi.
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