Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
is sufficient to melt the lead sulphide, or whether other
thermochemical effects (notably the preliminary sulphatizing of the
lead sulphide) come into play, must for the present be undecided.
Suffice it to say that the sintering of the charge works against a good
roast.
In the Tarnowitz process a definite amount of lead sulphide is
converted into lead sulphate by a preliminary roast. The sulphate then
reacts with the unaltered lead sulphide, and metallic lead is set free,
thus:
PbS + PbSO₄ = 2Pb + 2SO₂.
But when a very little of the sulphide has been transformed into
sulphate, and when there is so little of the latter present that only
a small amount of lead sulphide can be reduced to metallic lead, the
mass of ore begins to sinter and grow pasty. Very little lead could be
formed were it not for the addition of crushed lime to the charge just
before the sintering begins. This lime breaks up the charge and cools
it, prevents any sintering, and allows the continued formation of lead
sulphate.
It scarcely can be held that the lime has any chemical effect in
forming lead sulphate, or in forming a hypothetical compound of lead
and calcium. Even if such theories were tenable from a physico-chemical
point of view, they would be lessened in importance by the fact that
other substances, such as purple ore or puddle cinder, act just as well
as the lime.
There are now to be mentioned several new processes of lead-ore
roasting whose operations fall so far outside the common ideas on
the subject that their investigation is full of interest. For a long
time the attempt had been made to produce lead directly by blowing
air through lead sulphide in a manner analogous to the production of
bessemer steel or the converting of copper matte. In the case of the
lead sulphide, the oxidation of the sulphur was to furnish the heat
necessary to carry on the process.
After many attempts along this line, Antonin Germot has perfected a
method wherein, by blowing air through molten galena, metallic lead
is obtained.[23] About 60 per cent. of a previously melted charge of
galena is sublimed as lead sulphide, and the rest remains behind as
metallic lead. The disadvantages of the process are the difficulties of
collecting all of the sublimate and of working it up. Moreover, it is
impossible as yet to secure two products of which one is silver-free
and the other silver-bearing. The silver values are in both the
metallic lead and in the sublimed lead sulphide.
While the process just described answers for pure galena, it fails
with ores which contain about 10 per cent. of gangue. In the case of
such ores, they form a non-homogeneous mass when melted, and the blast
penetrates the charge with difficulty. If the pressure is increased
the air forces itself out through tubes and canals which it makes for
itself, and the charge freezes around these passages.
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