Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
Messrs. Huntington and Heberlein have gone a little farther. Although
they are unable to obtain metallic lead directly, they prepare the ore
satisfactorily for smelting in the blast furnace, after their roasting
is completed. The inventors found that if lead sulphide is mixed with
crushed lime, heated with access of air, and then charged into a
converter and blown, the sulphur is completely removed in the form of
sulphur dioxide. The charge, being divided by the lime, remains open
uniformly to the passage of air, and sinters only when the sulphur is
eliminated.
The inventors announce, as the theory of their process, that at 700
deg. C. the lime forms a dioxide of calcium (CaO₂) which at 500 deg.
C. breaks down into lime (CaO) and nascent oxygen. This nascent oxygen
oxidizes the lead sulphide to lead sulphate according to the reaction:
PbS + 4O = PbSO₄.
Furthermore it is claimed that the heat evolved by this last reaction
is large enough to start and keep in operation a second reaction, namely
PbS + PbSO₄ = 2PbO + 2SO₂.
The theory, as just mentioned, cannot be accepted, and some of the
reasons leading to its rejection will be given.
It is well established that the simple heating of lime with access of
air will not result in further oxidation of the calcium. The dioxide
of calcium cannot be formed even by heating lime to incandescence in
an atmosphere of oxygen, nor by fusing lime with potassium chlorate.
Moreover, calcium stands very near barium in the periodic system. And
as the dioxide of barium is formed at a low temperature and breaks
up on continued heating, it seems absurd to suppose that the dioxide
of calcium would act in exactly the opposite manner. Moreover, a
consideration of the thermo-chemical effects will disclose more
inconsistencies in the ideas of the inventors. The breaking up of
CaO₂ into CaO and O is accompanied by the evolution of 12 cal. The
reaction of the oxygen (thus supposed to be liberated) upon the lead
sulphide is strongly exothermic, giving up 195.4 cal. So much heat is
produced by these two reactions that, if the ideas of the inventors
were true, the further breaking up of the calcium dioxide would stop,
as the whole charge would be above 500 deg. C. It appears, then, that
the explanations suggested by Messrs. Huntington and Heberlein are
untrue.
In the usual roasting process, as carried out in reverberatory
furnaces, it is well established that the gangue, and whatever
other substances are added to the ore, prevent mechanical locking
up of charge particles, since they stop sintering. It is not at all
improbable that in the new roasting process the chief, if not the only,
part played by the lime is the same as that played by the gangue in
reverberatory-furnace roasting. A few observations leading to this
belief will be given.
Public-domain text, read in full here on John Shaqi.
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