Manufacturing Cost Data on Artificial Ice — John Shaqi
Manufacturing Cost Data on Artificial IceLuhr, Otto
General
Manufacturing Cost Data on Artificial Ice
Luhr, Otto
Ice -- Manufacture; Refrigeration and refrigerating machinery
or 2200 / 53280 = 4.1 cent per ton
[11]
OVERHEAD CHARGES:
8 per cent interest on
$220,000.00 investment equals $ 17,600.00
8 per cent interest on
value of land ($10,000.00) $ 800.00
8 per cent interest on
working capital ($7,500.00) $ 600.00
3 per cent depreciation on
$220,000.00 $ 6,600.00
Insurance (estimated) $ 1,000.00
Taxes (estimated) $ 2,000.00
Total overhead charges $ 28,600.00
or 28600 / 53280 = 53.7 cent per ton
Total Expense $ 75,069.60
or 75069.60 / 53280 = $ 1.409 per ton
Divided as follows:
Overhead charges $ 0.53.7
Manufacturing Cost (total) $ 0.87.2
[12]
NUMBER FOUR
Manufacturing Costs Per Ton of Ice Using Steam Power at
Medium-Sized-Town Rates for Labor
100-ton capacity per day.
1,080--400-lb. cans.
333 days continuous full output.
7,600-ton Storage House.
COST OF POWER:
A modern, highly efficient and economical steam driven high speed
compressor plant must be installed so as to get the maximum power out
of coal. The boiler-room will contain two 200-H. P. water-tube boilers
with automatic stokers and coal bin overhead holding two weeks' supply
of coal. Steam pressure 175 lbs. As the firing of the boilers is
automatic and requires practically no work on the part of the
engineers, no firemen will be needed. Ashes will also be automatically
removed. The engine room equipment will consist of two 100-ton high
speed compressors, direct connected to two Simple Condensing Unaflow
Engines; also two generators, two cooling tower pumps, two air
compressors, switchboard, etc. All to be equipped with the latest
labor and power-saving devices.
Equipped as above, 25 tons of refrigeration can be easily obtained
from one ton of ordinary 12500 B T U coal. 1.8 tons of refrigeration
is required to produce one ton of ice, including the cooling of the
storage house.
Therefore, the power cost of making one ton of ice with coal at $5.00
per ton equals $5.00 divided by 25/1.8 = 37 cent. (One cent per ton of
ice is added for heating of dipping-tank water.)
Assuming one month's shut down for inspection and repairs, the total
output of 100 tons of ice for 333 days amounts to 33,300 tons of ice.
The total power cost of making 33,300 tons of ice is therefore,
33,300 x 37 cent, equals $ 12,321.00
[13]
ENGINE ROOM AND ICE PLANT LABOR COST:
1 Chief Engineer per day $ 8.00
3 Engineers per day $ 6.00
2 Storage House Men per day $ 4.00
Total per day $ 34.00
Total 365 days at $34.00 per day $ 12,410.00
Additional labor cost for putting
7,500 tons into winter storage
and taking out at $4.00 per day $ 750.00
Total labor cost $ 13,160.00
or 13160 / 33300 = 39.52 cent per ton
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