Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
There are many ways of working metals now in common use. Metals may be
cast in a molten state, or they may be pressed and molded into shape in
a cold state, or they may be hammered either cold or hot, but in nearly
all cases in which metal is removed in order to form a piece of work,
the chisel is used as a cutting instrument. This is perfectly apparent
in lathes and planers, but not quite so apparent in sawing, drilling,
filing, and grinding. A drill is merely a spiral chisel which revolves
upon its own center. A saw is a gang of tiny chisels, and a file
consists of still smaller chisels which are broader than those of the
saw. In grinding we have rough surfaces in which particles of emery or
carborundum act as tiny chisels. The shears, the punch, and the cutting
torch are practically the only exceptions to the rule that metals
are always cut by chisels, and even the shears may be conceived as
consisting of a pair of broad coacting chisels, while it takes little
imagination to see a form of chisel in the punch. The cutting torch is,
of course, in no sense a chisel.
In the cutting of metals the work may move against a fixed tool or the
tool may move against a fixed piece of work. In a lathe, it is the work
that revolves or rotates against the tool. In the drill and the milling
machine the tool revolves against the work.
In the planer, the tool is fixed and the work slides against it. The
shaper reverses the operation; the work is fixed and the tool moves in
a rectilinear direction.
Up to the nineteenth century practically the only machines for
cutting metals were the lathe and a crude form of boring machine.
The machinists of that day had not reached the stage where they were
able to produce anything but round work on a machine. The planer had
not been born. It was for this reason that Watt had a great deal of
difficulty in getting rectilinear motion for the piston of his engine.
He had to invent a complicated system of links and levers in order to
obtain a practically parallel motion to guide his piston in and out
of the cylinder. When the planer was invented and it was possible to
produce straight surfaces with a considerable degree of accuracy, all
of Watt’s ingenious parallel motions, went into the discard and the
cross-head and guides took their place.
It was not until long after the planer had been invented that Eli
Whitney, the American genius of cotton-gin fame, conceived the milling
machine. He reversed the operation of the lathe by placing the cutting
tool on the revolving spindle and sliding the work against it. Milling
cutters consist of wheels formed with a number of cutting edges or
chisels which are arranged either on the periphery of the wheel or on
the face of the wheel.
Public-domain text, read in full here on John Shaqi.
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