Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
In order to have two parts alike, they must be placed under a machine
in exactly the same way. In other words, they must be set in “jigs” or
frames which are fitted into the machine in such a way that the tools
will approach the work from exactly the same angle or penetrate the
work to exactly the same depth in ten, or a hundred, or a thousand,
or a million pieces, as the case may be. Making jigs and dies consumes
a great deal of time in preparation work, but once the preparation
stage has been passed, articles are produced with wonderful rapidity
and very little waste of time. Formerly it was necessary to determine
the location of each hole in a casting separately and spend precious
time in adjusting the work to the proper position under the tool. If
the hole was to be threaded, it had to pass through several separate
operations.
THE TURRET LATHE
After the slide rest invented by Maudsley, the next great improvement
on the lathe was a turret head or a sort of turntable which carried
a number of tools. The tools are arranged to come automatically into
play one after the other. One tool, for instance, may cut a groove in
the work, another finish the face of the work, another bore a hole in
the piece and another tap the hole. In many cases, several of these
operations are performed simultaneously. The head of the lathe is
provided with a hollow spindle so that the work is automatically fed to
the tools through this spindle, and as soon as one piece is finished,
it is automatically cut off and the jaws of the clutch which holds
the work, or stock as it is called, open automatically so that a new
length may slide forward and be operated upon by the tools. The machine
requires no attention once the tools have been set up to the proper
angle, except that it must be kept supplied with bars of stock as they
are consumed, and with a copious flow of lubricant on the tools. One
operator can therefore take charge of a number of automatic lathes.
All he does is to feed them; they do the rest.
The modern drill has also gone through a great many developments in
order to speed up the work that it performs. When a casting is to have
forty or fifty holes drilled and tapped in it, instead of following the
old method of drilling each hole separately, a lot of separate drilling
spindles are used, each fitted with a drill, and these are brought
simultaneously into play. As many as fifty or sixty holes may be
drilled at a single operation, and after the holes have been drilled,
the drilling spindles move to one side to make way for the taps, which
thread such of the holes as are to receive screws. By first setting the
spindles in the proper position and then using jigs to locate the work
properly under them, the assurance is had that every one of the scores
of holes drilled will be accurately spaced apart and the spacing in
every casting will be identical.
Public-domain text, read in full here on John Shaqi.
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