Mechanics: The Science of MachineryBond, A. Russell (Alexander Russell)
History
Mechanics: The Science of Machinery
Bond, A. Russell (Alexander Russell)
Machinery; Mechanical engineering; Mechanics
The multiple tool system is also used in milling machines in which a
number of milling cutters either of the face or the end type come into
play simultaneously upon a piece of work set in a suitable jig, and cut
the piece with absolute precision, so that all castings will have faces
accurately spaced apart and cut to exactly the same level.
It is by such methods as these that we are able to produce such large
quantities of machinery at remarkably low cost. One of the most
notable examples of such work was the development of the Liberty
engine during the World War. This engine did not differ in principle
from others built in Europe or in this country, but its design was
carefully adapted to permit of interchangeable manufacture. No careful
finish was used except where indispensable. Special jigs, tools, and
fixtures were prepared. Ingenious wrinkles of American manufacture were
introduced. All this consumed time, and great was the irritation of the
general public. Under ordinary conditions, it would have taken years to
have developed the Liberty engine to the manufacturing stage, but under
the urgent stress of war, the whole work of design and preparation
for manufacture was crowded into a few short months, and then Liberty
engines began to be manufactured on a stupendous scale.
CUTTING WITH RED-HOT TOOLS
One of the most remarkable advances in machine tools was due to the
studies of Fred W. Taylor. He entered a large steel plant in 1880
and was immediately struck with the enormous waste of effort on the
part of the men in the plant. There was at that time considerable
dissatisfaction among the workmen, and when Taylor endeavored to speed
up work he was faced by the incontrovertible argument that he had no
idea how much work a certain machine ought to turn out. There was
nothing for him to do but either back down or study machine tools and
discover their maximum capacity. This led him to investigate the matter
of cutting speeds. For years he spent all of his spare time studying
this subject, timing machines and experimenting with different types
of cutting tools. He estimated that in the twenty-six years of his
investigation he converted 800,000 pounds of steel into chips. What
he wished to discover was the best depth of cut, the best speed of
cutting, and the best speed at which the tool should be fed into the
work. He soon discovered that, contrary to prevailing opinion, the
round-nosed tool was better than the diamond-pointed tool, that the
coarse slow-cutting speed was better than a fine cut at high speed. He
discovered that the best method of lubricating the tools was to keep
them bathed in a heavy stream of water, supersaturated with carbonate
of soda, so as to prevent the metal from rusting. The best tool steel
of that day was known as a self-hardening steel. Manufacturers of the
cutting steels had warned Taylor that he must not use water on these
tools. Taylor, however, was not satisfied to take the word of others,
Public-domain text, read in full here on John Shaqi.
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