Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
This operation was known commonly as “black-copper smelting.” At the
present time such oxidised ores are rarely met with in sufficient
quantity by themselves to be worked by this method, which involves also
very serious losses in operation. Further, such oxidised materials
are in many cases valuable for smelting along with sulphide charges,
greatly assisting the concentration, and it is usually advantageous to
employ them in this manner.
The losses and difficulties in “black-copper smelting” are, however,
of interest in so far as they apply to certain analogous problems in
modern work. These difficulties in reduction smelting arose largely
from three causes:—
(_a_) Losses of copper in the slag.
(_b_) Simultaneous reduction of iron with the copper.
(_c_) Chilling in the furnace hearth.
(_a_) In the case of reduction smelting where sulphides are not present
in any appreciable quantity, the losses of copper may be either
(i.) As silicate, or
(ii.) As metal.
(i.) Sulphur is the natural protector of the copper in the furnace
charge, as, owing to their powerful affinity, a fusible, fluid and
dense product is formed, which is very slightly soluble in slag; and
on this account, a ready separation of the copper from the earthy
materials can be effected. So long as sulphur is present in moderate
quantity there is little chance of copper entering the slag as silicate.
In reduction smelting, however, and especially in black-copper smelting
where sulphur is lacking, such losses are liable to occur, since copper
oxide is itself strongly basic, and readily fluxes off with silica at
high temperatures, yielding silicates. These products are less dense,
and are markedly soluble in the other silicates which constitute the
slag; moreover, the copper oxides themselves are likewise partly
soluble in, and are readily carried in suspension by, the silicate
slags.
In order to prevent such losses as much as possible, the reducing
conditions in the furnace must be increased by the employment of more
coke, so as to ensure the reduction of the copper oxides and silicates.
These reducing conditions must not, however, be too drastic, especially
if the temperature of working be high, on account of the great tendency
to cause (_b_) a reduction of metallic iron, which results in the
formation of bears and scaffolds, with their attendant difficulties of
removal and their interference with working.
Public-domain text, read in full here on John Shaqi.
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