Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Between these opposing causes of loss and difficulty, a careful balance
has to be observed in the smelting operations. (In modern practice,
losses of copper as silicate and oxide, for reasons such as those
detailed above, occur to a marked extent in those operations where the
sulphur is present in small proportions only, and particularly where
the reactions are intensely oxidising, as in the furnace-refining
operations and the later stages in the converter process. The slags in
such cases usually carry considerable quantities of copper in the form
of silicate and oxide, not infrequently to the extent of 20 to 30 per
cent., or even more. The quantity of this slag is, however, kept as
small as possible, and copper in the material is readily recovered by
the addition of these slags to the blast-furnace charge.)
(ii.) Losses of copper as metal also, were formerly serious in
black-copper smelting, the metallic copper held in suspension in
the slag being indeed the chief source of loss in this method. The
efficient separation of copper from slag, especially in the small
quantities formerly operated, was therefore of importance. Satisfactory
settling was, however, difficult of application, since the behaviour of
metallic copper is very different from that of sulphides. It is much
less fusible, much less fluid, and the small globules, as reduced, do
not readily coalesce, whilst the high temperatures favourable to good
fluidity of the products and to good settling, promote copper losses
from the other causes noted above.
Moreover, the high melting point of the metal and its great
conductivity added to the difficulties in providing suitable
arrangements for settling, since the copper not only tended to chill
readily in any external settler, but it was also very liable to do so
in the crucible of the ordinary form of water-jacketed blast furnace,
such masses being exceedingly difficult to remove, whilst the working
of the furnace was necessarily much interfered with.
In order to conduct the necessary internal settling, the older type of
blast furnace was required, in which water-jacketing near the hearth
was dispensed with, a large crucible bottom of non-conducting brasque
or brickwork being employed instead. Such a form of furnace is not
adapted to the modern methods of smelting where enormous capacity and
output are essential, whilst such a system of working interferes with
the rapid and continuous smelting of large quantities, to a greater
extent than if the whole of the molten products are run out of the
furnace continuously and the settling performed in an external vessel.
Public-domain text, read in full here on John Shaqi.
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