Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper. — John Shaqi
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
3. =The Blast Furnace as an Oxidising Medium: Sulphide Ores in the
Blast Furnace.=—In modern blast-furnace practice, the oxidising
function of the furnace is the principal feature of working. Sulphide
ores now constitute the chief source of copper, and the smelting
operations involve the oxidation of the accompanying constituents and
the elimination of the resulting oxidised products.
Such ores when smelted in the blast furnace with carbonaceous fuel, and
under the reducing conditions characteristic of the older methods of
working, would yield a product showing low concentration of the copper,
since the reducing conditions would largely retard the oxidation of
sulphur which is an essential for the enrichment of the matte. Except
for the sulphur eliminated from the pyritic constituents by the direct
action of heat, and a certain quantity by the interactions with oxides
as already indicated, the loss of sulphur would be slight. The furnace
under such circumstances would thus tend mainly to exercise its melting
function, and the result of such working would be the melting down
and subsequent separation of the sulphides and slag, with even less
tendency to concentration than occurs in the reverberatory furnace,
where the atmosphere is less distinctly reducing.
The modern method of smelting sulphide ores being essentially an
oxidising process, it is necessary that oxygen be added to the charge
with the object of promoting the elimination of the sulphur and iron,
and the consequent concentration of the copper.
This oxygen may be added in one of three ways:—
A. Addition of oxygen to the charge previous to the blast furnace
smelting operation (_Roasting_).
B. Addition of oxygen to the charge during the smelting operation
itself.
i. By adding oxidised materials to the charge
(_Blast-furnace smelting with carbonaceous fuel_).
ii. By using the air blast of the furnace for
oxidising the iron and sulphur, thus at the
same time utilising these elements as fuel
and proportionately diminishing the amount of
carbonaceous fuel required (_The pyritic principle
of smelting_).
A. _Roasting practice_ has already been discussed, and the reasons for
avoiding the operation where practicable, on account of the expenses of
an extra process, the losses involved, the fineness of the product, and
the loss of fuel values, have been indicated (Lecture IV., pp. 66–80).
B. i. _Addition of Oxidised Charges in the Blast Furnace._—The tendency
for oxidised cupriferous materials to interact with sulphides
finds useful application in copper smelting, since it assists the
concentration of the copper in the resulting mattes. The principal
reactions involved in this method are—
2CuO + Cu_{2}S ➡ 4Cu + SO_{2}
2Cu_{2}O + Cu_{2}S ➡ 6Cu + SO_{2}
CuSO_{4} + Cu_{2}S ➡ 3Cu + 2SO_{2}
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