Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
whereby copper is produced and sulphur is eliminated as SO_{2}. The
liberated copper interacts with the excess of iron sulphide usually
present in the furnace charge, and enters the matte as sulphide, whilst
the iron which is thus set free is oxidised and carried into the slag
as silicate, the ultimate reactions being indicated approximately by
the equation—
2Cu + FeS + _x_FeS ➡ Cu_{2}S . _x_FeS (matte) + Fe
(oxidised and enters slag).
Copper silicates readily interact with iron sulphides in the charge,
producing copper sulphides and iron silicates, thus—
Cu_{2}O . _x_SiO_{2} + FeS ➡ Cu_{2}S (enters matte)
+ FeO . _x_SiO_{2} (enters slag).
6(CuO . _x_SiO_{2}) + 4FeS ➡ 3Cu_{2}S (enters matte)
+ 4(FeO . _x_SiO_{2}) + 2_x_SiO_{2}(enters slag) + SO_{2}.
All the above reactions lead to an enrichment of the matte in copper
contents, and at the same time, to the transference of iron from the
matte to the slag, and although the conditions in the more reducing
atmosphere of the coke-fed blast furnace are not so favourable to the
fullest operation of these reactions as are the more neutral conditions
of the reverberatory, the addition of oxidised materials constitutes
a valuable means of increasing the concentration in this method of
smelting.
The blast furnace is thus also particularly suited for the recovering
of the copper from the oxidised residues, such as converter slags and
scrap, “calcine-barrings,” and the like, which accumulate in very
considerable quantities at a smelter, and which by reason of their
carrying much copper as oxide or silicate, not only add their quota of
copper to the products, but materially assist the concentration and the
furnace operation generally.
B. ii. _The Pyritic Principle in Blast-Furnace Smelting._—This is the
most important principle introduced into modern blast-furnace smelting
practice.
It has been evolved by the application of the results of experiments
conducted from two different points of view—one series mainly on a
laboratory scale, the other from actual industrial practice.
Starting from theoretical considerations, John Holway demonstrated
by experiment that the heat of oxidation of the iron and the sulphur
of pyritic copper ores was so great as to make their smelting a
self-supporting operation under suitable conditions. On the other hand,
within comparatively recent years, smeltermen as a result of working
practice, have found that an increase of sulphides on the furnace
charge has led to less and less carbonaceous fuel being necessary for
the smelting operations, providing that the conditions in the blast
furnace be sufficiently oxidising.
In utilising these results for general blast-furnace practice, the
extended and successful application of this pyritic principle has led
to marked advance in modern working.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account