Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The results obtained in a series of trials at the Keswick smelter,
California, are typical of such experiments on a practical scale, and
in spite of the two anomalous instances, the general effects of the
increase of sulphides in the charge are strongly marked (see Table IX.,
p. 120).
TABLE IX.—EFFECT ON COKE CONSUMPTION OF INCREASED SULPHUR IN THE
FURNACE CHARGE (Keswick Smelter, Cal.).
┌────────────────────┬───────────────────┐
│ Sulphur in Charge. │ Coke Consumption. │
├────────────────────┼───────────────────┤
│ 6·8 per cent. │ 15·7 per cent. │
│ 7·7 " │ 16·3 " │
│ 13·6 " │ 10·2 " │
│ 17·0 " │ 7·7 " │
│ 19·5 " │ 8·5 " │
│ 22·8 " │ 7·1 " │
│ 24·5 " │ 6·8 " │
└────────────────────┴───────────────────┘
Recent practice at Anaconda affords another instance of the utilisation
of the pyritic principle. A large quantity of the ore available (known
as second-class ore) requires wet dressing before it can be treated
most profitably at the furnaces, and the operation thus produces
considerable quantities of sulphide concentrate, of which a moderate
proportion is coarse—well suited for blast-furnace treatment. The
charge if submitted to reduction smelting with carbonaceous fuel,
would yield a matte too low in copper contents for immediate converter
treatment, since there is not available a sufficient supply of oxidised
cupriferous material to effect a high enough concentration for the
direct production of a converter-grade matte. Instead of roasting so
as to reduce the sulphur contents to the required degree, and then
smelting with the usual amount of carbonaceous fuel, the pyritic
principle has been utilised to the fullest possible extent, by smelting
the raw charge containing as much of the coarse concentrate as is
available, with a strongly oxidising blast, thus effecting the desired
concentration, and occasioning the use of a lower coke proportion
than would otherwise have been necessary. By gradually increasing the
sulphide on the charge until the sulphur proportion reached 8 to 9 per
cent., the coke consumption was reduced to about 11 to 12 per cent.
During the past two or three years the advantages of introducing more
and more sulphide have become so apparent, that increasing quantities
of ⅜ inch concentrates are being included in the charge, and although
such material is exceedingly difficult to deal with in the blast
furnace, the advantages arising from its use outweighs the trouble it
causes in actual working. By this further increase of the sulphur
proportion, from the former 8 to 9 per cent. up to 11 to 12 per cent.,
the coke consumption has been steadily reduced until it now amounts to
about 9 per cent. only.
Public-domain text, read in full here on John Shaqi.
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