Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Here in 1902, blast furnaces 15 feet long by 56 inches wide were
erected, the plant eventually consisting of seven such furnaces built
in a straight line, and situated 21 feet apart from each other. A
largely augmented ore supply subsequently coming to the smelter for
treatment, an increased furnace capacity was required, for which only
a very limited suitable space was available. Mr. E. P. Mathewson, the
smelter superintendent, determined upon attempting the revolutionary
idea of joining up two of the 15-foot furnaces by bridging over
the 21-foot space between them, and continuing the vertical side
water-jackets across this space, thus forming a furnace 15 + 21 + 15,
or 51 feet in length. No work on such a large and boldly conceived
scale had ever been attempted before, and many difficulties in
construction and operation were anticipated.
Mathewson first conducted a series of constructional trials, and found
in the first instance that by taking suitable precautions, it would be
possible to carry out these changes whilst the furnaces themselves were
running. It was found that it was possible to remove or replace single
jackets without shutting down the furnace, by the device of forming a
crust against such a jacket, of sufficient thickness to bear the weight
of the charge for the short period of time during which the change
was being made. Such a crust is readily obtained by shutting off the
tuyeres in the particular jacket and in its neighbours, and maintaining
a rapid stream of cold water through these jackets. Further, it was
found that any desired portion of the sides or hearth of such a long
furnace could be well barred and cleaned whilst the rest of the furnace
was in operation, whereas such barring and cleaning on a small furnace
seriously interrupted the working, and reduced the capacity.
The preliminary tests being satisfactory, the necessary constructional
work was carried out whilst the two furnaces were in blast; the inner
end jackets of these furnaces were taken down, and in a short time the
new 51-foot furnace was in regular operation, and proved so remarkably
successful that two other pairs of furnaces were similarly joined
up. In the following year a still further great extension was made
by joining up in a like manner the end 51-foot furnace to the last
remaining 15-foot furnace, by again bridging over the intervening
21-foot space, thus constructing a furnace of the enormous length of 51
+ 21 + 15, or 87 feet.
Public-domain text, read in full here on John Shaqi.
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