Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
It was at one time intended to carry this progress still further by
joining up the other two 51-foot furnaces, so as to make a single
one 123 feet in length, but certain difficulties in the matter of
bringing coke supplies to the two sides, under the special conditions
of available floor space, and the disastrous effects of the financial
panic of October, 1907, stopped all extension work for the time. Such
extensions would however, present no real difficulties either in
construction or in subsequent furnace management or operation.
Figs. 35 and 36 indicate in plan and elevation the arrangement of the
plant and accessories for these extended furnaces. Each 15-foot furnace
had its own settler situated in front, and these have been retained
without any change of position or any further additions. The hearth of
the newly bridged portion slopes from the middle of the bridge to the
tap-holes of the old furnaces, which still serve this purpose for the
larger ones, and from which a continuous stream of matte and slag flows
through a slag spout to the settler in front. The side water-jackets of
the old furnaces remain, being built up in two sets of panels, each 7
feet 6 inches wide, whilst the new bridge portions are constructed of
three sets of jackets, each 7 feet wide. [Illustration: Fig. 35.—Plan
of 51-foot Blast Furnace, Anaconda, indicating Position of Crucibles,
Spouts, and Connecting Bridge between Old Furnaces.]
[Illustration: Fig. 36.—Longitudinal Section and Part Elevation of
87-foot Blast Furnace, Anaconda, indicating Crucibles of Old Furnaces,
Bridge, and Jacketing.]
The furnaces in their lengthened form have proved a tremendous success,
far indeed beyond the anticipation of the designers and managers. This
is largely due
(_a_) To the increased efficiency and economy of replacing a
number of smaller furnaces situated end to end by a
single large furnace;
(_b_) To the increased intensity of heat and reactions owing
to large massed quantities of fuel burned at once, and
to large masses of material being smelted and in a state
of chemical activity.
The advantages which result from such lengthening of blast furnaces
are:—
(i.) Gain in hearth area without extension of the blast-furnace floor
and building.
(ii.) Increase in smelting or hearth area and in consequent capacity,
at a rate very much superior to the extra water-jacketing involved.
Thus, in the 51-foot furnace, the capacity has been increased in the
proportion of 3·8 to 1, the jacketed surface has increased only at the
rate of 2·4 to 1. The output has increased at a much greater speed than
was actually anticipated from the additional hearth area.
(iii.) A very marked saving of fuel. The amount of coke required for
similar charges has been reduced by one-tenth; more than 11 per cent.
was required formerly on a charge, only 10 per cent. was necessary
under the new conditions.
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