Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(iv.) The rapidity of working of the furnace has increased owing to the
effect of the narrow width and small crucible dimensions as compared
with the length. This has caused a more rapid flow through the furnace
slag-holes, thus preventing the formation of obstructions, and tending
to wash out any which might threaten to stick.
(v.) Higher furnace temperatures result, and both slag and matte are
hotter than in smaller furnaces. In consequence more siliceous slags
can be run, thus saving the cost of the fluxes which might otherwise be
necessary.
(vi.) Marked decrease in incrustation. Crusting is most likely to occur
at points where the smelting activity is lowest, and in the cooler
parts of the furnaces, such conditions being usually prevalent at the
corners, where the shape also assists in the holding up of material.
Crusting is one of the chief troubles to be prevented and overcome in
operating the blast furnace.
The elongated furnace of 87 feet length practically takes the place
of five shorter ones, representing no less than 20 corners and 10 end
jackets; the new furnace thus reduces the opportunities for crusting
at least five-fold. In this way the hearth area has been very
greatly increased, with still but two ends to hold crusts. The long
furnace-walls with their ends so far apart, in addition, offer much
less opportunity for the formation of crusts than do the side walls
of shorter furnaces, accretions obtain little support, and often tend
to break down under their own weight, whilst they can be more readily
removed by barring, on lowering the height of the furnace charge for a
time.
(vii.) The elasticity of the furnace operations has been much
increased. In short furnaces, cleaning and barring for the removal of
obstructions, etc., necessitate the shutting down of the unit, often
a complete taking down of the furnace-walls and their subsequent
replacement, followed by a re-starting of the furnace work. The ideal
in modern work is continuous running of the unit. The larger furnaces
allow of such practice, since they can be kept in operation whilst
a particular portion is undergoing cleaning or repair. As stated
above, the elongation of the furnaces themselves was conducted whilst
the older 15-foot portions were working. Leaky or worn-out jackets
or spouts are readily removed without serious interference with the
working of the rest of the furnace, and this operation usually requires
a few hours only.
(viii.) The charge may be varied in different parts of the furnace
to suit special requirements, without interfering with the general
operations. Thus, suitable additions for the smelting out of crusts, or
variations in the charge to reduce corrosion near the 21-foot bridge,
can be effected whilst the furnace is running as usual.
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