Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(ix.) Increased flow of material through the settlers is effected
without decreasing the efficiency of the settling. Each settler now
serves 25 feet of furnace-hearth length, instead of the 15 feet of
the smaller furnaces, and in spite of the more rapid passage of the
materials, the settling is actually better and the resulting slag
cleaner, owing to the higher temperatures of working and the consequent
greater liquidity of the products, whilst the settler is also hotter.
Thus the greater output of material has required no extra labour
or construction on the tapping floor, though tappings are now more
frequent.
(x.) The labour costs per ton of furnace capacity are greatly reduced,
as are also the operating and management costs, since such labour
and control are to a large extent dependent on the number of units
comprising the plant.
(xi.) The initial cost, per ton of furnace capacity, is also much
reduced. In the elongated furnace, the settlers have not been added
to, the old slag notches only are required to do duty as before, and
the older equipment for bracing and trussing provides for much of that
required in the extensions whilst the original building itself served
for the housing of the increased furnace area.
(xii.) Further extension of the furnace length is readily possible if
desired.
The older 15-feet furnaces had a smelting capacity of 5·6 tons per
square foot of hearth area per day, those of 51 feet length smelt on
an average 6·72 tons per square foot daily, whilst the output of the
87-foot furnace amounts to 3,000 tons of material daily, corresponding
to 3,000 ÷ 87 feet × 4 feet 8 inches, or about 7·5 tons per square foot
of hearth area. Whilst this particular smelter is of course unique in
the dimensions, equipment, organisation and management of its plant and
the magnitude of its operations, and though at most modern smelters the
ore supplies and smelting conditions do not admit of the introduction
of such enormous units; at the same time the principles which underlie
the great advantages of the longer form of blast furnace have had an
important influence on blast-furnace equipment and design generally.
The constructional details of these large furnaces are, for the most
part, common to all modern blast furnaces; it is mainly the size and
capacity which are exceptional. The usual length adopted at smelters
with more modest output varies from about 15 to 25 feet, with a
smelting capacity of from about 400 to 800 tons per twenty-four hours,
depending naturally on the working conditions.
C. _The Practice of External Settling._—In connection with modern
blast-furnace practice, the feature of external settling is of much
importance, its adoption having had a marked influence on:—
(_a_) The efficiency of separation of the smelted products,
and the production of clean slags.
(_b_) The output, and rapidity of working of the furnace.
(_c_) The control and organisation of the smelting processes.
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