Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(_a_) The function of the blast-furnace plant is the concentration
of the values into a matte of correct grade for further treatment,
and the production of a slag which is sufficiently clean—that is,
free from copper and other values—to allow of its being disposed of
as waste, immediately. Numerous factors decide the copper contents
of the slag which is economically the cleanest—the general average
is about 0·25 to 0·35 per cent. of copper. The actual condition of
the copper in the slags is a matter of some uncertainty, and it does
not appear improbable that very small quantities of sulphides may
actually be in solution in the silicate slags. The general consensus
of opinion, however, favours the view that much of the copper which
is present exists in the form of minute shots of the matte, actually
held in mechanical suspension, and this is certainly the case when the
copper contents exceed the limits stated above. In consequence, it is
frequently noted in practice that the copper in the slag increases
with the grade of the matte. The question has been reviewed by L. T.
Wright who suggests some actual solubility of matte-products in the
slag. Wright’s curve indicating the connection between matte-grade and
slag values is reproduced in Fig. 37. This connection might however,
possibly result from the fact that the individual shots of matte are
themselves higher in copper contents, since it may be assumed that in
fairly clean slags practically the same number of shots are held up,
owing to the forces of capillary attraction and surface tension, and
that the increased density of the higher grade mattes would influence
but slightly their downward settling when in such a fine state of
division.[11]
[Illustration: Fig. 37.—Copper Contents in the Slags accompanying
Mattes of Various Grade.]
The molten products of the blast-furnace operation are separated by
the settling of the matte and slag under the action of gravity, and
the production of the economically cleanest slag depends upon the
fulfilment of those conditions which allow of the most perfect downward
settling of the small particles of matte. The three main requirements
for efficient settling, apart from the composition of the slag, are:—
(i.) Sufficiently high temperature.
(ii.) Opportunities as regards time, rest,
and space for quiet settlement.
(iii.) Large masses of heated products.
In each of these essentials, the method of external settling, as now
conducted at modern smelters, best satisfies the conditions required
for successful work.
The present practice is to make no attempt to conduct settling in
the blast furnace, but to run the products through and out of the
furnace with the greatest speed attainable, and to allow the matte and
slag sufficient time and opportunity to settle and separate in some
independent and external vessel, which stores the matte and allows the
clean slag to run straight away to waste.
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