Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
In proportion as the silica content gradually decreases and as they
become more basic, the silicates are more and more corrosive and fiery,
and especially in the case of the iron silicates, they gradually attain
such a high specific gravity that efficient settling of the matte is
not possible. In addition, the more basic the silicate the greater is
its dissolving power for sulphides, hence high copper losses in the
slags result from these combined causes. Such basic silicates possess,
however, the advantage of marked liquidity, and of flowing from the
furnace in a thin limpid stream. The high density and the solvent power
of basic slags thus fix a limit to the composition which is considered
economically suitable, and the lowest proportions of silica usually
worked with correspond to the mono-silicates represented by the formula
2MO. SiO_{2}. Slags containing a greater proportion of base (usually
iron) possess too high a density to permit of clean settling. In
practice, therefore, the majority of slags are mixed silicates of a
composition ranging between the limpid but somewhat dense mono-silicate
and the lighter but more viscous bisilicate, corresponding to silica
contents of from 30 to 48 per cent. of silica, and within the limits of
35 to 45 per cent. of silica most copper blast-furnace slags will be
found. The composition roughly corresponds in a large number of cases
to that of the sesqui-silicates of the general formula 4MO. 3SiO_{2}
(oxygen in base : oxygen in acid :: 4 : 6 :: 1 : 1½).
As is well known, mixed silicates—_i.e._, silicates of two or more
bases—are generally characterised by the properties of increased
fusibility, and often of increased fluidity, and their employment is
usual and generally advantageous in smelting practice. The relative
proportion between the various bases in such mixed silicates is largely
a matter depending upon the prevailing conditions at the smelter.
In modern smelting, particularly where partial pyritic work is
conducted, and where fairly siliceous charges are worked, a slag
running about 40 per cent. SiO_{2} is aimed for, iron and earth oxides
constituting the remaining 60 per cent. or so. In cases where this
quantity of iron is present in the charge, the slag may be constituted
chiefly of iron silicate, but even in such instances the advantages of
lime additions are marked. When iron is not available in sufficient
quantity, the extra fuel costs and working difficulties of running
with more siliceous slags would render their production undesirable,
and the purchase of limestone or similar earthy flux is particularly
advantageous. The purely iron silicates are usually dense, and thus
tend to hold up copper values both in mechanical suspension as well
as in solution; the addition of lime, which has a marked effect in
reducing the specific gravity, permits of more basic slags being worked
with, where necessary, without such heavy losses in the slag.
Public-domain text, read in full here on John Shaqi.
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