Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The discharge of the furnace products takes place through the
trapped slag notch of the furnace, an opening constructed in the
tapping-breast or tap-jacket, which is usually a small special
jacket-portion constructed and kept in position separately on account
of the great local wear at this point (see Fig. 39). The trapping
device is an important and essential feature in connection with the
modern practice of rapid and continuous running, the principle being to
arrange a sufficient height of molten material at the outer side of the
slag opening to overcome the inside blast pressure, and thus prevent
the escape of blast with its attendant inconveniences and danger. The
flow of liquid material can thus proceed quietly and uninterruptedly.
The blast is trapped by the construction of a dam in the form of a
slag spout around the slag opening, of such a shape and secured to the
tap-jacket in such a manner and position, that the molten material
before overflowing at the end, fills the spout and thus covers the
discharge outlet of the furnace, trapping the blast so that as fast as
the molten products form, a constant stream overflows into the settlers
(see Fig. 52).
The slag spouts are often of sheet steel, sometimes of copper or
of bronze, and are from 3 feet 6 inches to 5 feet in length, being
separately water-cooled units. The discharge at the end is from 12 to
18 inches higher than the centre of the slag notch in the tap-jacket
through which the molten material issues from the furnace. The spout
is secured to the tap-jacket, being arranged so as to admit of ready
replacement where necessary. Usually it is bolted to the jacket and is
securely wedged up against it, being supported at the discharge end by
the wall of the settler, and the joints are made perfectly tight by
very careful asbestos packing and claying. The spout lasts for several
months, the greatest wear being at the end over which the molten stream
issues, but the life has been considerably lengthened, with greatly
increased convenience of furnace working, by providing the spouts with
separate easily replaceable water-cooled nose-pieces of cast-iron which
are bolted to the ends, thus taking up most of the wear and tear, and
allowing of a very ready removal and replacement without disturbing
the slag-spout connections to the furnace itself. These are indicated
in Figures 52 (A) and 59. The slag spout is protected along its entire
length by a hood of clay, by which means the stream of matte and slag
running down it is maintained hot and fluid.
[Illustration: Fig. 53.—Details of Slag Spout, Cananea.]
[Illustration: Fig. 54.—Slag Spout, showing Method of Support.]
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