Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The position of the outlets from the furnace, connecting to the
settlers, is largely affected by the available floor space and
the general lay-out and arrangements of the plant. Under suitable
conditions, and especially with long furnaces, the arrangement of the
settler in front of the furnace works very advantageously, leaving the
alignment of the blast furnaces free, and allowing plenty room for
working around the settlers. The settlers are then arranged in the
middle line of the crucible portion of the furnace, so that working is
conducted evenly from both ends of the furnace towards the discharge
in the centre, and the smelting is thus regular and allows of good
control. At many smelters the discharge of products takes place
from spouts at the ends of the furnaces, the settlers thus being in
alignment with them. This plan, under suitable conditions, has several
advantages, permitting of ready access to the sides of the furnace,
even working of the furnace by discharge at both ends, and ready
co-operation between adjoining furnaces and settlers.
_Settlers._—The modern type of settler is often circular in section,
about 16 to 18 feet in diameter and 5 feet in height, storing about 40
tons of matte. Other forms, rectangular or oval, are, however, also
employed.
The outer shell is of ½-inch steel plate bound together by band-bolts,
the lining is often 9 to 15 inches in thickness, with an inside
layer of looser stuff. The lining material employed varies greatly,
according to the grade of matte, character of slag, and working
conditions. The wearing out of the lining depends very largely on the
class of material passing through the settler, the most rapid wear
being occasioned by the fiery and corrosive low-grade mattes and basic
slags, whilst high-grade mattes and more siliceous slags give little
trouble in this connection. The more corrosive the products, the more
refractory and hard-wearing must be the lining, and consequently the
materials employed for the purpose range from chromite, silica brick
and firebrick down to loam, according to the requirements; the chief
duty is that of being non-corrodible and of protecting the outer shell.
It is not an uncommon practice to thicken the walls close to the
tap-holes, where they are subjected to most wear, and often chromite is
used at these points owing to its power of withstanding the forces of
erosion. On the other hand, at the Copperhill Smelter of the Tennessee
Copper Company the settlers have been found to give as satisfactory
service on fairly low-tenor matte, when lined throughout with good
firebrick as with the more expensive materials formerly used, whilst
still more recently, siliceous copper ores have been successfully
employed as lining material instead of bricks.
[Illustration: Fig. 55.—General View of Settler (T. E. Co.).]
[Illustration: Fig. 56.—Method of Lining Settler, Cananea.]
[Illustration: Fig. 57.—Arrangement for Matte and Slag Discharge from
Settlers (T. C. C.)]
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