Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Inspired by the pamphlet, an English Company in 1887–8 attempted the
practice at a smelter at Toston, Montana, and showed the possibilities
of the method, although the plant available did not lend itself to
completely successful operation. L. S. Austin, who took a leading part
in this work, patented the process in the United States, and developed
the practice, and in 1891 Dr. Peters conducted a very full enquiry
into the conditions of working, which placed the system on a definite
practical basis. From that time the method has developed coincidently
with the more empirical practice at many works of replacing coke
fuel by sulphides to as great an extent as possible. T. A. Rickard
focussed scientific and practical opinion on the subject in the
symposium on “Pyrite Smelting,” which he called forth and edited,
and many celebrated smeltermen have contributed to the progress of
pyritic smelting practice. At the Copperhill Smelter of the Tennessee
Copper Company and at the Ducktown Sulphur, Copper and Iron Co.’s
Smelter at Isabella, Tennessee, remarkably good pioneer work was done
by Parke Channing, Freeland, and others in developing the process.
Enormous service has been rendered within recent years by the masterly
researches and brilliant exposition of Robert Sticht, in which latter
work Peters has worthily seconded him.
Pyritic smelting is at the present time being very successfully
practised at Mt. Lyell, Tasmania; at Tennessee; Tilt Cove, Newfoundland;
and other districts, whilst the smoke problem alone has prevented for a
time a number of other smelters from successfully operating the process.
_The Mechanism of the Process._—The mechanism of the changes involved
in the pyritic process is now fairly well understood in general
outline. One of the most important steps in elucidating the matter was
made by Sticht’s discovery that the oxidation area of the furnace in
pyritic smelting was confined to a narrow zone situated just a little
higher than the tuyere level; by actual experiment it was found that
scarcely any free oxygen existed above this narrow tuyere zone.[15] It
thus became evident that the first series of changes near the top of
the charge were those mainly caused by the effects of heat alone, and
that only by a second series of changes lower down at the tuyere zone
were the reactions of rapid and intense combustion and oxidation of
the sulphides being effected. Finally, at the bottom of the furnace,
the molten matte and slag collected and ran out. Thus the furnace
operations proceed in two main stages; preparation (liquation of the
sulphides from the charge) in the upper portion, and oxidation and
fluxing (bessemerising of the liquated sulphides) in the oxidising
tuyere zone or _focus_.
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