Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The usual and typical ore charged into the furnace in pyritic smelting
is impure chalcopyrite (essentially a copper-bearing pyrites,
FeS_{2}). When heated in an atmosphere free from oxygen, this pyrites
loses some of its sulphur and approaches pyrrhotite in composition.
On further heating in a neutral atmosphere more sulphur is evolved
and the material approaches FeS in composition, whilst at very high
temperatures and under favourable circumstances, a still further
quantity of sulphur is liberated, resulting in the production of
the well-known fusible iron sulphide, which is the eutectic of
the iron: iron-sulphide series of alloys, melting at 970° C., and
containing about 85 per cent. of FeS. Thus in the pyritic furnace,
free sulphur is liberated as such at the upper levels, and passes up
the furnace unchanged until it meets free air above the surface of the
charge, when it there burns to SO_{2}. The residual fusible sulphide
melts, trickles down, and becomes the true pyritic fuel of the
furnace. The copper sulphide constituents of the charge are practically
unaffected in composition by heat alone, and they pass down the furnace
with the rest of the charge unchanged until the hotter zones of the
furnace are reached, when these sulphides also liquate out, become
dissolved in the melting iron sulphides, and are thus carried down to
the oxidising zone. Until the sulphides meet free oxygen, no further
reactions proceed, since they are without action on silica at even the
highest furnace temperatures.
When, however, they reach the blast of air which enters the furnace
at the tuyeres, an intense action proceeds as the sulphides become
bessemerised. The heat of oxidation of iron sulphide has long been
known to be very great, and Holway pointed out that this heat
corresponds to the large quantity of heat which is developed by the
free roasting of heavy sulphides, compressed into the space of a few
moments, and thus results in an exceedingly great intensity with
consequent high temperature. Sulphur is burnt out to SO_{2}, iron is
converted to the oxide which instantly combines with the white-hot
silica skeleton that is present and forms an iron-silicate slag,
evolving still more heat. This slag, with the enriched matte, melt
thoroughly at the prevailing temperatures, and issue from the slag
spout of the furnace.
The work of Sticht and Peters thus allow of the mechanism of the
processes being followed during the passage of the materials through
the furnace.
Public-domain text, read in full here on John Shaqi.
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