Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Fuel is one of the main items of expense in blast-furnace smelting, and
by the substitution of the cost-free natural-sulphide fuel for coke,
the proportion of the latter required on the charge is reduced from the
9 to 10 per cent. formerly employed with roasted materials to about
3 to 5 per cent., and in certain special cases to very much smaller
amounts.
_Difficulties of the Process._—That the technical difficulties in
applying the process on a practical scale are considerable, under
present conditions of working, will be understood from the nature of
the operations.
(1) The pyritic process works on a narrow margin of heat, and allows
of but little flexibility in the conditions of working, since
there are few factors which can be altered should difficulties in
operating arise, as compared with the circumstances when a free use
of supplementary carbonaceous fuel may be employed. The only source
of heat energy at the smelting zone is in the sulphide charge itself,
and small variations in the working conditions may readily disturb
the delicate equilibrium upon which successful working depends.
Irregularities, stoppages, and variations in grade of matte may
therefore arise, unless the operations are regulated with exceeding
watchfulness. In true pyritic smelting the employment of coke for
restoring the balance or for producing heat required at the tuyere
zone is not permissible or practicable, since, as will be indicated
later, such coke addition would altogether destroy the equilibrium in
the process; the grade of matte and the composition of slag would be
altered, the reactions disturbed, and a restoration to normal pyritic
smelting conditions rendered almost impossible.
Difficulties in operation have therefore to be overcome along the lines
of pyritic action—that is, in the further adjustment and manipulation
of blast, sulphide or silica supply, or in charging methods, etc.—and
in practice such careful “doctoring” is resorted to when the furnace
shows signs of working unsatisfactorily.
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