Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Though several years elapsed before the pyritic treatment of ore was
successfully conducted, the process of bessemerising the fluid matte to
metal was successfully applied on a commercial scale by Manhès in 1880,
although it was not until the following year that David’s device of
placing the tuyeres horizontally and at such a height above the bottom
as not to interfere with the metal which is obtained, solved the final
difficulties of operation on a practical scale. In 1883–4 the Manhès
converter was introduced into the United States, and at about the same
time the barrel form was designed by Manhès and David, and was also
readily adopted. Both forms developed in size, increasing in capacity
from 1 ton to that of 7 to 10 tons.
Until comparatively recent years, the chief modifications in practice
were concerned with operating and constructional details rather than
with radical changes in the principles of work. Experiments and
research have meanwhile been in constant progress with the object of
overcoming several of the grave defects connected with the apparent
necessity for the destruction of the siliceous converter-lining by
using it as flux, which was due to the difficulties of causing the iron
oxide to flux with silica when introduced in any other way.
The most vital improvement introduced into converting practice, and
that with which the future developments are most closely bound,
is the successful adaptation of basic material for the purpose of
lining the converter. This achievement, together with recent success
in the introducing of siliceous flux, promises to solve many of the
difficulties connected with the bessemerising of low-grade matte by a
continuous process.
Suggested by Holway, basic linings were tried at the Parrott Smelter,
Butte, in 1890, by Keller and others, but under the conditions of
working at that time they were found to be unsuccessful when operated
on an industrial scale. Valuable pioneer work was undertaken by
Baggaley in Montana, and after many trials, his method was successfully
operated for some months at the Pittsmont Smelter under Heywood’s
direction in 1906. Visits of inspection to this smelter in 1908
proved disappointing, it being found that most of the plant which had
promised the solution of such difficult problems had been dismantled,
largely owing to economic difficulties connected with its operation,
and the works were in process of re-organisation for the older system
of working. Meanwhile, since 1903, Knudsen, at Sulijtelma, Norway,
has successfully employed a small basic-lined converting furnace for
the combined pyritic smelting and converting of heavy sulphide ores.
The process consists usually of pyritic liquation of the sulphides,
followed by a further concentration of the matte up to ordinary
converter grade by bessemerising, the higher grade matte being then
transferred to a silica-lined vessel and blown to metal in the usual
way.
Public-domain text, read in full here on John Shaqi.
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