Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
Owing to the large quantities consumed, the siliceous material must
be obtainable cheaply and in abundant quantities. It should be high
in free silica contents, since this constituent alone is effective
as flux; it should have the property of binding well with clay or
other material, so as to yield a rigid and impervious lining; and
most important of all from the economic standpoint, it should carry
values, since by this means only, could its destruction become an
actual source of profit. At first barren quartz and barren clay were
largely used for linings, but practice gradually developed in the
direction of employing more profitable materials, and especially those
from which the extraction of the values might present difficulties, in
treatment by ordinary smelting methods. The practice as followed until
recently at Anaconda is typical of such progress. Until 1908 the lining
was chiefly made from highly siliceous ore obtained from Snowstorm,
Idaho, carrying 80 to 85 per cent. of SiO_{2}, 4 per cent. copper, as
well as gold and silver, and a little iron and sulphur. This ore was
crushed in mills and mixed with sufficient slime from the slime ponds
of the concentrating plant to make a binding mixture. The slime, which
carries about 60 per cent. of silica and also 2·5 per cent. of copper
has excellent binding properties, owing to its clayey consistency. The
proportions employed were 3 of siliceous rock to 1 of slime—no water
was used, the mixture being almost dry to the touch. Since May, 1909,
instead of employing ore obtained from outside sources, siliceous
second-class Butte ore, which was formerly concentrated, has been
very largely incorporated in the mixture used as lining material, it
contains 65 per cent. silica, about 3·5 per cent. copper, a little gold
and silver, and also iron and sulphur. The lining mixture consisted
of 2·9 parts of this material with 1 part of slime. It was thought
at first that owing to the greater proportion of sulphides and the
lower silica content of the Butte ore, this lining mixture might prove
inefficient compared with the former material, but with somewhat
greater care in lining, it was found that very little more ore was
required, and that tested by comparative silica contents it was more
effective. Thus, where the former linings lasted for an average of six
7½-ton charges, equal to 20½ tons of copper per lining, the new ones
last 5¼ such charges, equivalent to 17¾ tons of copper per lining,
showing that although the efficiency per lining was reduced to 90 per
cent., yet, calculated on comparative silica content, the new lining
proved to be the more efficient.
Public-domain text, read in full here on John Shaqi.
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