Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The slags during the early part of the blow generally carry about 2
per cent. of copper, after the white metal stage is passed, they are
usually much richer, on account of the intensely oxidising atmosphere
which prevails, and the decreasing quantity of protecting sulphur.
These later slags often contain upwards of 20 per cent. of copper, and
in consequence as much slag as possible is poured off during the early
stages of the blow, and the quantity towards the close is kept at a
minimum.
The subsequent treatment of the converter slag depends very much upon
the conditions of work at the smelter; at Anaconda, the iron contents
of this slag are very useful in the blast-furnace charge, as there
is a shortage of suitable basic flux for the silica of the rather
siliceous charges. The slag is poured from the converters into ladles,
and conveyed to a slag-casting machine, consisting of a conveyor belt
carrying cast-iron moulds which are sprayed with cold water, the slag
being thus cast into cakes suitable for the blast-furnace charge.
At Tennessee, the pyritic-smelting slags are already too ferruginous
for any addition of irony converter-slags in the blast-furnace charge
to be desirable, and the only metallurgical treatment for which these
are suited is that of recovering from them the large amount of copper
which they carry. The molten converter slag is, therefore, poured
directly into the blast-furnace settlers, and by this means, the slags
are cleaned and the values recovered.
At the new Tooele Smelter, under Mathewson’s organisation, the molten
converter slags are poured directly into the reverberatory furnaces,
there being no blast-furnace or settler plant, and the cleaning and
settling are thus very satisfactorily conducted.
=Systems of Working=: _Acid-lined Converter_.—The “normal” system of
working—_i.e._, blowing a matte-charge first to white metal, then to
blister copper—is not always practicable nor economically the best
practice, and the system of operating the charges depends largely
upon the working conditions, which are subject to much variation at
different smelters. Even at the same plant, the procedure has to be
varied according to the attendant circumstances.
Conditions which may influence the system of working include:—
(_a_) Grade of matte.
(_b_) Temperature of matte.
(_c_) Condition of converter lining.
(_d_) Rate of production of matte.
(_e_) Condition of affairs at the casting
and refining furnaces.
As instances of the way in which some of these circumstances affect
procedure, the following examples may be quoted.
Public-domain text, read in full here on John Shaqi.
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