Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(_a_) When working with matte of low grade, especially in small
quantities, as formerly operated, the loss of heat by radiation and
by that carried away in the large quantity of slag produced, is very
considerable, whilst towards the later part of the blow, the amount of
sulphide fuel diminishes to such an extent that the maintenance of the
desired temperature is difficult. The bulk of the final copper-product
of the operation is very small and the metal is therefore liable to
chill. In such cases, the system of “doubling” is useful. This consists
of blowing the matte to the white-metal stage, pouring off the slag and
adding a further charge of matte. This, on the resumption of blowing,
restores heat and yields a charge of white metal sufficient to maintain
the required temperature for the last stage of the blow, as well as
affording a convenient yield of metallic copper.
(_b_) i. When working with a freshly-lined converter the charge is
necessarily rather less than usual, owing to the smaller size of the
cavity, and this results in a smaller yield of white metal, which is
also colder. At the white-metal stage the slag is poured off, and the
cavity having now become larger, owing to the fluxing action upon the
lining, a fresh charge of hot matte is added, introducing fresh heat,
further enlarging the cavity, and providing for a hot and plentiful
supply of white metal for the blowing up to blister copper.
(_c_) ii. When the lining commences to wear thin, the converter may be
retained solely for the purpose of blowing successive charges of white
metal up to blister-copper, since owing to the very low iron content of
white metal, there is little fluxing action on the lining during this
stage, whilst the large quantity of white metal which can be operated
in the enlarged cavity ensures a good supply of heat.
When linings burn through, the charge is transferred to another
converter and the bessemerising finished there.
The management of the converters as thus indicated, and the
distribution of the charges among the various converters are left to
the head skimmer, who has control of the converter floor.
Public-domain text, read in full here on John Shaqi.
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