Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
In course of time—and under the modern system of working with
moderately pure anodes, this period is of considerable duration—the
gradual accumulation in the electrolyte, of the small quantities of
impurity which are dissolved from the anode, may render the liquid so
impure, that a danger arises of contamination of the cathode copper
to such a degree that it becomes unfit for conductivity work. It then
becomes necessary to purify the solution. In present-day practice, this
continued accumulation of impurity in the electrolyte is prevented
by continuously withdrawing, for separate purification, a certain
proportion of the electrolyte from the circuit—replacing it by a fresh
supply of pure solution from the store-tanks. Constant regeneration,
purification and circulation are thus effected, whilst uniform
composition is maintained.
After considerable use, the electrolyte solution gradually tends to
increase in copper contents, and the first stages in the scheme of
treatment for the old solution is to recover this excess of copper,
which is effected in tanks known as “liberating tanks.” These are
similar in general features to the refining vats, except that lead
plates are employed instead of the copper anodes, so that the excess
metal is deposited without any addition of copper being made to the
solution, from the anodes. In due course, the desired composition in
the electrolyte is once more attained.
When the solutions have become too impure for further use in the tanks,
the bulk of the copper sulphate is recovered by evaporation in large
pans, followed by crystallisation in somewhat shallow vats of large
dimensions. The crude blue vitriol is further purified by repeated
crystallisation, and any copper which still remains in the solution is
then precipitated on scrap iron, the cement copper being worked through
the furnaces again. Excess acid is also often recovered on further
evaporation of the liquors, and is employed in the subsequent treatment
of the slimes.
_Working._—In the large modern refineries, the anodes are carried to
and from the tank-house by cars, and at the tank-room are suspended
from frames which are conveyed over the baths by means of overhead
electrical cranes of about 10 tons lifting capacity. These rectangular
frames correspond in size to the dimensions of the tanks, and are
constructed of steel girders. Under the longer sides of this frame
a series of hooks project, upon which the lugs of the anodes rest,
and the hooks are placed at distances corresponding to the eventual
position of the plates in the tank, so that the whole series of anodes
can be dumped into position at one operation.
Public-domain text, read in full here on John Shaqi.
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