Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Modifications of Electrolytic Refining._—Great success has not yet
attended the attempts which have been made to employ copper matte
in the form of anodes in electrolytic refining processes, and the
method is not in operation at any of the great modern works. Marchésé,
Hoepfner, Siemens-Halske, Keith, and others have introduced processes,
but their practical operation is attended with very great difficulty
and but little commercial success. Matte is exceedingly brittle and it
readily breaks up, it is a bad conductor and necessitates the use of
high voltage, the solutions become very foul, and the processes require
very special apparatus and equipment.
Methods for the production, by electrolytic processes, of pure
copper in forms ready for service, such as wires or tubes, have been
introduced successfully by a number of workers, including Elmore,
Thomerson, and Cowper-Coles. Several of these methods are now in
apparently successful commercial operation, and the published results
of the working of the processes and of tests on the deposited materials
offer considerable promise for their future industrial application
for special purposes, if not for general use. The attaining of the
necessary compactness, toughness, and strength of the metallic product
is aided by the employment of pressure during deposition, as by
burnishers, or by very rapid rotation of the depositing surfaces in the
solutions. Details of these processes and products may be found from
the references subsequently given.
=Bringing up to Pitch and Casting the Merchant Copper.=—The final
stages in the smelting process from ore to market-metal are those of
“fining,” toughening, and casting the cathode copper, the object of
these operations being to impart to the metal the chemical composition
and mechanical and physical properties which are required in order to
fit it for the market, and also to prepare it into a suitable form for
service. In addition to cathode copper, other forms of the metal, if of
suitable composition, are also treated with this object.
For conductivity copper, however, these final operations are conducted
on metal from which practically all the impurities have been removed,
but which is not sufficiently tough and homogeneous or which is not in
a suitable shape for immediate industrial use. The toughening operation
consists almost entirely of adjusting the percentage of oxides in
the metal, partly in order to overcome the influence of any traces
of injurious impurity that might remain, but mainly to exercise the
functions previously indicated, of imparting by its more or less direct
action upon the metal, a definite toughening and strengthening effect.
The mechanism of the action is not perfectly understood, but the recent
work referred to in Lecture II., p. 28, affords useful evidence as to
its possible mode of action.
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