Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
It is merely necessary to enumerate some few of the present aspects
of electrical industry in order to realise the enormous absorption
of copper in this connection, as, for instance, electrical traction,
lighting, and power, the telegraph, and the telephone. With reference
to the use of the metal for this work, it is important that certain
mechanical as well as electrical requirements should be fulfilled,
for in many branches, considerable strength of the material is
also requisite. The demand of the electrical engineer is that as
a conductor, the copper shall offer a minimum of resistance to the
passage of the current, and for this requirement the metal must be
in a condition of very great purity. With but few exceptions, this
necessitates the purification of the copper by electro-deposition.
Electro-deposited metal as produced at the refineries is, however, not
immediately suitable for drawing into wire, owing to the weakness and
porosity inherent in the material prepared by this method. It must,
therefore, be melted, brought to pitch, cast into bars, and these bars
transformed into wire, which operations require to be conducted with
much care in order to keep the metal in as pure a condition as possible
for its work. It may be noted that within recent years, several
processes, notably those of Cowper-Coles and Elmore, have been put
into operation for the direct manufacture for electrical purposes, of
electrolytic-copper wire of the requisite strength.
The mechanical qualities demanded of the metal for such purposes as
telegraph work may be indicated by the two specifications of wire for
the British Post Office, which are appended:—
A. _Post Office Specification._
=Weight=, 150 lbs. per mile.
=Minimum diameter=, ·95½".
=Maximum diameter=, ·98".[1]
=Minimum breaking strain=, 490 lbs.
=Minimum number of twists=, 25 in 3 inches.
=Wraps required=, 6 times round wire of its
own diameter, unwrapped, and again wrapped without breaking.
=Maximum resistance per mile at= 60° =F.=, 5·857 ω.
B. _Post Office Specification._
=Weight=, 500 lbs. per mile.
=Minimum diameter=, ·135¼".
=Maximum diameter=, ·138¾".
=Minimum breaking strain=, 950 lbs.
=Minimum number of twists=, 30 in 6 inches.
=Wraps required=, 6 times round wire of its
own diameter, unwrapped, and again wrapped without breaking.
=Maximum resistance per mile at= 60° =F.=, 2·928 ω.
The following figures afford some indication of the increasing demand
for copper in two branches only of electrical industry:—
1902. 1907.
Mileage of wire for telegraph purposes, 3·9 5·3
" " telephone purposes, 10·9 28·2
(in million of miles)
Public-domain text, read in full here on John Shaqi.
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