Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
It will be observed that when molten oxygenated metal containing less
than about 0·38 per cent. of oxygen solidifies, copper crystallises out
first, whilst later, in between the copper crystals, there solidifies
a eutectic of copper and cuprous oxide. This eutectic contains about
3·45 per cent. of cuprous oxide, equivalent to 0·38 per cent. of
oxygen; it melts at a temperature about 18° C. below that of the pure
metal. The presence of this material, which is of a blue colour when
viewed under the microscope, constituting slightly more fusible, tough,
non-conducting areas between the copper crystals, accounts for many of
the well-known effects of oxygen in metallic copper.
When oxygen is present in quantities above the eutectic proportion, the
first constituent to solidify from the molten over-oxygenated copper
is brittle copper oxide, and the presence of such brittle material
disseminated through the metal explains why “dry copper” cannot be
worked.
The effects of comparatively small quantities of oxygen are greatly
increased on account of the fact that one part of oxygen, when present
as cuprous oxide, yields a constituent in almost nine times as great
a proportion by weight alone, since Cu_{2}O : O :: 142 : 16 or 9 : 1;
whilst oxygen existing as oxide-eutectic is represented in the ratio
of nearly 30 : 1. The presence of excess of copper oxide in the metal
is particularly dangerous when copper is to undergo annealing in a
reducing atmosphere, since the reducing gases acting upon the oxides
at the crystal boundaries destroy them, thus tending to produce that
rottenness in the material which is so often encountered under such
circumstances.
The great value and importance of oxygen in copper lies in its property
of bringing the metal up to pitch as indicated above.
The effect of carbon on oxygenated copper was the subject of much
enquiry in early years. It was thought at one time that the influence
of carbon _per se_ in the copper was responsible for the beneficial
effects resulting from the melting of brittle “dry” copper with carbon,
but the work of Percy, since confirmed, showed that its sole action is
in the reduction of the injurious excess of oxide.
In addition to the specific influences of oxygen as just recorded,
and to its important physical effects with regard to the solubility
of gases, etc., oxygen in copper performs other valuable functions,
by forming with reduced impurities which are exceedingly dangerous,
oxygenated compounds more infusible and more insoluble; and this has
the effect of segregating or distributing such injurious impurities
into forms and positions much less harmful.
[Illustration: _a_ _b_
Fig. 6.—Microstructure of Copper containing Oxygen (_Heyn_).
_a._ Hypo-eutectic. _b._ Hyper-eutectic.
Oxygen 0·13 per cent. = 1·16 per cent. Cu_{2}O.
Oxygen 0·53 per cent. = 4·7 per cent. Cu_{2}O.]
[Illustration: Fig. 7.—Relations of Copper and Arsenic.]
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