Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The sulphides as commonly met with, especially in smelting practice,
do not however, occur as materials of the composition denoted by
the formulæ Cu_{2}S and FeS. The ordinary commercial sulphide of iron
corresponds more closely to the impure eutectic of the iron-FeS
system, containing about 85 per cent. of FeS and 15 per cent. of
iron, and melts at about 970° C., whereas the pure FeS has a melting
point of upwards of 1,180° C. At the elevated temperatures of the
copper-smelting furnace, pure FeS tends to lose sulphur and to assume
the composition of the eutectic. There are, further, good reasons for
believing that copper sulphide behaves in a somewhat similar manner, so
that the series of sulphides constituting the mattes of practice are
not represented by pure materials so well as by a series composed of
mixtures of the respective eutectics.
The diagram of this series of industrial sulphides was worked out by
Hofman, Caypless, and Harrington, and gives a fair summary of the
melting points of the series of mattes. It is reproduced in fig. 8. The
temperatures may be supplemented by Gibb’s determinations of 1,121° C.
for the 71·7 per cent. copper matte, and 1,098° C. for the 80 per cent.
matte.
The problem of the constitution of mattes is, however, a very complex
one, and is not yet satisfactory settled. An interesting view was put
forward by Gibb and Philp. Mattes corresponding to the formula 5Cu_{2}S
. FeS (copper 71·7 per cent.), when examined microscopically, appeared
to be homogeneous, and indicated some form of combination between
the sulphides in these proportions. Lower-grade mattes were assumed
to consist of this compound substance and excess FeS. Iron sulphide
was held to be capable of carrying a certain quantity of copper in
solution, and mattes might, therefore, carry this copper, according to
the amount of excess FeS which they contained. Within certain limits
the lower the grade of the matte—_i.e._, the more FeS present—the
more copper was held in solution, and with a fall of temperature this
solubility was lessened, and moss copper was set free in the solid
matte.
[Illustration: Fig. 8.—Freezing-Point Curve of Iron-Copper Sulphides
(Mattes).]
Deposition of copper may also be accounted for by a variation in the
solubility for copper, accompanying the well-marked dimorphic change
occurring in FeS at 130° C. whilst another possible cause of the
separation of moss copper is the partial decomposition of Cu_{2}S,
being effected, as previously indicated, by the free iron of the
iron-FeS eutectic which constitutes the iron sulphide component of
copper mattes. The whole subject is thus of considerable complexity,
and involves questions of thermal and chemical equilibrium.
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