Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The arms on separate floors are set alternately at right angles. Of the
two arms for each floor, one carries six blades, the other seven, so
that the furrows resulting from one set of blades are turned over by
the other. The blades are set so as to direct the ore from the outer to
the inner edge or _vice versâ_, according to the particular hearth. The
spindle and connections are protected from falling ore by shields which
are bolted on. The rabbles move slowly, making a 2½-inch furrow in a
5-inch layer of material.
_Capacity._—40 to 45 tons per day each, reducing the sulphur in the
charge from 30 per cent. to about 8·0 per cent. The output of the plant
is about 3,000 tons of calcines daily.
_System of Working._—Since reverberatory furnaces are used essentially
as remelting furnaces only, the roasting plant is operated so as to
yield a product of such composition as will directly produce a suitable
matte and slag on melting in the reverberatories. The fluxes required
for the calculated reverberatory charge are, therefore, sent through
the roasters mixed with the fine concentrate; such practice possessing
many advantages. The charge thus consists of fine concentrate from the
concentrator settling tanks, and screened lime-rock flux (too fine to
be used in the blast furnaces). The limestone lightens the charge,
decreases the tendency to clotting of the pure sulphides, chemically
assists oxidation, preheats and thoroughly mixes the flux, and ensures
a uniformly mixed charge for the reverberatory furnaces; whilst the
extra cost involved is but very small.
Three per cent. of lime is used; 40 tons of concentrates, 1¼ tons of
lime-rock, and 1¼ tons of flue-dust being charged per twenty-four hours
per furnace, through an automatic gravity feed, the opening of which is
closed and opened by an eccentric. The speed of the eccentric and the
extent of the opening are adjustable.
_Working._—Charge contains 25 to 35 per cent. sulphur.
[Illustration: Fig. 22.—Rabble-blades and Bases.]
_1st Hearth._—Temperature about 230° C. (black heat). This is
practically a drying floor, and the wet ore wears the rabbles away
rather quickly. Special forms of plough are being introduced. About 4
per cent. of sulphur is driven off from the pyrites.
_2nd Hearth._—Hotter; not quite red, except near outer edge. About 5
per cent. of sulphur burnt off.
_3rd Hearth._—Bright red heat (about 700° C.). Sulphur can be seen
burning off the ridges of calcines, with a blue flame. 5 per cent. of
sulphur eliminated. There is some clotting, and the sinter sticks to
the rabble-blades, and has to be barred off occasionally.
_4th Hearth._—Bright red heat (about 750° C.), uniformly bright, but
the flame has ceased. Sulphur loss, 4 per cent.
_5th Hearth._—The hottest (800° C.). Bright red.
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