Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
_Bottom Hearth._—Cooler, dark red (about 650° C.). The doors on this
floor are left open. The charge is guided towards openings at the outer
edge to discharge chutes whilst still red hot, and it is fed from here
whilst hot into the reverberatory furnace-bins.
Efficient dust catchers and settlers are essential on the roasting
plant. The gases escaping at a temperature of about 315° C. contain 2
per cent. of SO_{2} by volume, 5 per cent. by weight. The ore takes
2¼ hours to pass through the furnace. Practically no fuel is required
except to warm up the roaster on commencing work.
_Labour._—The requirements are small. There is one general foreman
for the plant, and two helpers for each set of four furnaces. The
conditions are rather trying, especially during the discharge of the
calcines into the reverberatory charge cars.
ROASTING ORES POORER IN SULPHUR, IN MACDOUGAL ROASTERS.—The Anaconda
concentrates carry sufficient sulphur (33 per cent.) to supply all
the heat necessary for carrying out the roasting operations. When the
sulphur is below this requisite quantity, some extra heating may be
required, though, on the other hand, the reduction which is necessary
in the sulphur contents is lessened, depending, of course, on the
proportions of copper and iron in the charge. At Garfield, Utah,
where the concentrate only contains 20 per cent. of sulphur, the fuel
required for all roaster purposes is equivalent to 0·2 per cent. of the
charge, one of the calcines’ outlets being converted into a fireplace.
Here the output per furnace per day approaches 55 tons, roasting the
sulphur from 20 per cent. down to 10 to 11 per cent. The flue-dust
losses at this plant are 6 per cent., so efficient dust catching
appliances are essential.
=The Costs of Roasting in the MacDougal Furnace.=—Ricketts has recently
published a valuable analysis of the costs of the roasting operations
at the Cananea Smelter. The figures must, however, be understood to
apply strictly to the conditions prevailing at this particular camp.
The roaster plant consists of 32 improved MacDougal furnaces. The
charge supplied to the roasters assays—
Copper, 5·2 per cent.
Iron, 28·4 "
Sulphur, 29·9 "
Silica, 23·6 "
Alumina, 3·7 "
whilst the product (“calcines”) has an average composition of
Copper, 6·3 per cent.
Iron, 34·5 "
Sulphur, 7·7 "
Silica, 28·6 "
Alumina, 4·4 "
The plant operated on the following quantities of material, from
February to July, 1911, inclusive:—
Public-domain text, read in full here on John Shaqi.
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