Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(i.) The flux is preheated at little extra expense,
there being usually plenty of heat to spare for
this, and the roaster capacity is not unduly
decreased.
(ii.) Intimate mixing of the charge is assured, and
this greatly facilitates the fusion and reaction.
(iii.) More rapid and thorough roasting is effected,
since the presence of the inert flux prevents
clotting or undue sintering of the sulphides in the
roaster.
(iv.) The charge is found to be in a much better
condition, both physically and chemically, for
successful reverberatory smelting.
Lime in the roaster charge appears to assist the thoroughness of the
roast, whilst an incipient slag formation is commenced owing to the
juxtaposition of basic oxides and silica, in the hotter parts of the
roaster furnace.
2. _Rapidity of melting_ is an indispensable feature of modern work.
The conditions necessary for rapid melting have been reviewed above.
3. _Use of Large Furnaces._—Reverberatory furnaces appear to have
replaced the blast furnace in Great Britain somewhere about 1700,
and by 1854 they were in general use in this country. At this period
the usual dimensions were, for the hearth 13 feet by 9 feet, with
a fire-box 4 feet by 4 feet, the furnace having a capacity of 12
tons per twenty-four hours. In Great Britain the size increased very
slowly, and it was in the United States of America that the important
increase in dimensions and in enormous outputs were developed. The
work was commenced systematically in about 1878 by Richard Pearse (a
Swansea-trained metallurgist) at the Argo Smelter in Colorado. Table
V. indicates the gradual improvements in practice resulting from these
developments (see also Fig. 23, p. 90).
TABLE V.—DEVELOPMENT IN SIZE OF THE REVERBERATORY FURNACE.
─────┬─────────────┬────────────────┬─────┬───────────┬──────────────
│ Fire─box │ Hearth │ │ │ Tons Ore per
Year.│ Dimensions. │ Dimensions. │Stack│ Capacity. │ Ton Coal.
─────┼─────────────┼────────────────┼─────┼───────────┼──────────────
1878,│4' 6" × 5' │ 9' 8" × 15' │2' 9"│12 tons. │2·4 tons.
1882,│4' 6" × 5' │10' 4" × 17' 10"│2' 9"│17 " │2·43 "
1887,│4' 6" × 5' 6"│12' 8" × 21' 2"│3' 0"│24 " │2·67 "
1891,│4' 6" × 6' │14' 2" × 24' 4"│3' 0"│28 " │2·8 "
1893,│5' × 6' 6"│16' × 30' │3' 6"│35 " (43)‡│2·7 " (3·3) ‡
1894,│5' × 6' 6"│16' × 35' │4' 0"│ (50)‡│ (3·7) ‡
1903,│5' 6" × 10' │20' × 50' │5' 5"│ (70)‡│ (3·1) ‡
1910,│8' × 16' │19' × 116' │ .. │ (275)‡│ (4·66)‡
─────┴─────────────┴────────────────┴─────┴───────────┴──────────────
‡ The charges of calcines were fed whilst still red hot.
Public-domain text, read in full here on John Shaqi.
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