Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
This practice has been continued in modern smelter work, the
developments being in the direction of attempting to melt the largest
possible quantity of charge in one furnace as rapidly as possible.
This has been found to depend upon the rapidity with which the fuel is
burned, and the enlarging of the fire-box had a specially important
influence in effecting this rapidity of combustion.
Then, with the size of grate fixed and the most efficient burning of
the fuel arranged for, the capacity of the furnace depends simply on
increasing the area of the hearth to as great an extent as the heat
generated is capable of maintaining at the desired temperature.
The breadth of the furnace is however, limited by—
(_a_) The span of arch which can be supported in the
construction.
(_b_) The length of the tools which can be conveniently
managed.
The maximum width so far found satisfactory is about 19 feet, so
that this dimension being fixed, the furnace capacity is enlarged by
increasing the length, and this is limited only by the distance from
the fire-box to which the flame can maintain the temperature necessary
for keeping the charge in a state of perfect fluidity. For many years
the length was regarded as limited to 50 feet, smelting about 2·7 to
3·0 tons of charge per ton of coal, but E. P. Mathewson, at Anaconda,
finding the escaping gases still very hot, gradually increased the
length of the hearth, first to 60 feet, then to 80 feet, and finally up
to 116 feet, when the furnace smelted 4·83 to 5·0 tons of charge per
ton of coal. The gases then left the furnace at a temperature of about
950° C., and contained sufficient heat to fire two Stirling boilers,
each of 375 H.P. Every furnace thus provided about 600 H.P. from this
waste heat, and the gases finally escaped at a temperature of 320° C.
[Illustration: Fig. 23.—Development of the Reverberatory Furnace
(Gowland).]
The capacity of these large furnaces is about 270 to 300 tons of charge
per day, and in addition to the economy and efficiency resulting from
the treatment of such large quantities of material at once, there are
the further great advantages in that—
(_a_) Settling of matte and slag is much more perfect
when such large quantities of fluid material are
stored.
(_b_) Tapping of matte and slag is easier and more
efficiently conducted.
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