Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
About 110 feet appears to be the practicable maximum for furnace
length, and reverberatories of this size are being constructed wherever
circumstances permit, several new smelters having erected such
furnaces—there are eight at Anaconda, Mont.; two at Garfield, Utah;
five at Tooele, Utah; four at Cananea, etc. The length of the hearth is
naturally dependent upon the character of the fuel, particularly the
length of flame given out on burning. Bituminous fat coals are the most
suitable for this purpose, and in localities where such fuel is not
available, the use of liquid fuel has now been successfully adopted.
4. _Maintaining a Heated Matte Pool in the Furnace._—This is probably
the most important and beneficial advance made in reverberatory
practice.
In certain stages of the old Welsh process, a store of matte was
retained in the furnace after skimming off the slag, but the object was
to collect a sufficiently large quantity of matte in the furnace for
convenient tapping out.
The modern practice has several objects and possesses enormous
advantages—
(i.) It assists efficient settling.
(ii.) It conserves the heat inside the furnace.
(iii.) It presents a highly heated surface
for the fresh charge to fall upon, and thus greatly
increases the rapidity of melting, by ensuring that
the charge is heated both from above and from below.
(iv.) It prevents the sticking of half-fused charges
to the furnace bottom, the removal of which masses
would necessitate much labour, and occasion cooling
of the furnace by the opening of working doors.
(v.) It preserves the furnace bottom.
Liquid matte has practically no action on the siliceous material of
the hearth, and so presents an inert mass between the bottom and the
charge. This charge consists of calcines (mainly oxides of iron), which
would, during the process of melting down, slag with and corrode the
furnace hearth were it not protected by the matte layer.
(vi.) It allows of continuous charging and withdrawal
of materials, and of continued high temperature
in the furnace, thus protecting the furnace
lining from much wear and tear. Nothing damages
furnace linings more than exposure to changes of
temperature, on account of the continual expansion
and contraction of the brickwork and the low
thermal conductivity of the silica. Furnace linings
wear out much more from such action than from long
exposure to continued high temperature.
(vii.) There is effected an enormous saving of time,
fuel, and labour by maintaining a constant high
temperature, instead of having to heat the furnace
up again after each tapping and charging, as was
the case with the older methods of working.
Public-domain text, read in full here on John Shaqi.
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