Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
(viii.) The levelling of the charges in the furnace is
greatly facilitated. The charges would otherwise
pile up under the charging hoppers, and form
heaps which are not only difficult to melt down,
but which tend to stick to the furnace bottom,
requiring time and arduous labour for their
removal. In modern practice, charges in quantities
of 10 to 15 tons at a time maybe dropped in, these
merely spread themselves out on the bath of molten
material and float down in a thin stream towards
the skimming door at the end, and they generally
melt and disappear when half-way down the furnace.
By this means, the working doors at the side need practically never be
opened for manipulating the fresh charges.
5. _The Charging of Hot Calcines._—This improvement was also introduced
by Pearse, and possesses very many advantages; he was able to increase
the furnace output by 23 per cent. with the aid of this device.
Instead of allowing the materials from the roasters to cool down, they
are taken straight from the roaster bins to the hoppers which feed
the reverberatory furnace, where they retain much of their heat until
charged into the furnace, being then still red hot as a rule. Much time
and fuel is thus saved owing to the charge requiring less heating up,
and the cooling action of charging is diminished.
A charge of 15 tons is completely melted within an hour.
6. _Regulation of Furnace by Draft Pressure._—It has already been
pointed out that rapid combustion of fuel, and consequently rapid
melting, is greatly assisted by good draft through the furnace. In
modern practice, where the factors, such as charge composition,
nature of fuel, and furnace proportions, have been satisfactorily
arranged for independently, the actual working of the furnace is
regulated by the draft pressures. These are registered automatically by
water-manometers arranged at various points. One usually communicates
with the furnace, above the fire-bridge; another is connected to
the down-take flues. The indications of these instruments enable a
record to be kept of the various operations, and of the charging of
the furnace, as well as of the condition of the fire. The usual draft
pressure worked with corresponds to about 0·8 inch of water, registered
above the fire-bridge.
On opening the hopper for charging, the pressure drops almost to zero;
the opening of any doors causes a reduction in pressure; the charging
of coal is also rendered noticeable by a drop in the record. Reduction
of pressure also indicates “airing” of the furnace by an excess of
air entering through channels in the bed of coal; draft-pressure thus
acting as a check on the firing and also on the grating, since the
formation of excessive clinker in the fire-box is indicated by an
increase in the pressure.
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