Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.Levy, Donald M.
Science
Modern Copper Smelting: being lectures delivered at Birmingham University, greatly extended and adapted and with and introduction on the history, uses and properties of copper.
Levy, Donald M.
Copper -- Metallurgy
The matte (which can be efficiently settled, owing to the prevailing
high temperature and the large mass of heated material in the furnace)
is stored there until required at the converters, when the desired
quantities are tapped out. The slag which is produced by the smelting
action gradually accumulates, and at regular intervals most of it is
run out (rather than skimmed). This usually takes place every four
hours. The slag accumulates until it reaches a level some 3 or 4 inches
above the skimming plate at the end of the furnace, and the quantity
which is run out at each “skimming” amounts to some 60 or 80 tons, the
contents of the furnace being lowered to such an extent that a fresh
accumulation of material may proceed during the next four hours. No
pulling of the slag is required as in the older methods of working,
since the material is so very hot and fluid that it simply pours out of
the furnace, and twenty minutes usually suffices for the whole of the
60 or 80 tons to run off, the rabble being used chiefly to regulate and
control the stream, and to keep back siliceous crusts or floaters. The
slag is run out until the matte is seen underneath, on flapping back a
thin layer, or until the level of the skimming plate is reached, and
its removal is such a short and simple operation that there is very
little interference with the regular and continuous running of the
furnace. Similarly, the tapping of as much as 50 to 100 tons of matte
from the store of 250 tons of hot fluid material has little influence
on the continuous working. Charging of coal and calcines is performed
at regular intervals, and the charges of 15 tons of “calcines” fed
in at a time, readily melt down and settle. Practically the only
interference with continuous running is the necessity for claying and
repairing, and the use of the matte pool on the hearth has lessened
the frequency for this to a large extent, the hearth bottom itself
being protected from corrosion, owing to the sulphides exerting no
action upon it, whilst the oxides in the charge which would be capable
of attacking the siliceous bottom are slagged off before they get an
opportunity of reaching it. The hearth bottom, if properly put in, is
practically permanent.
The portion of the furnace most subject to corrosion is at the slag
line, where deep channels are gradually cut out. Every four to six
weeks the furnace is tapped dry, repaired, and fettled, as much as 20
tons of fettling sand being often required for this purpose. The sand
is thrown in and patted into place by long rabbles, the operations
occupying about eighteen hours. Every nine months or so the furnace is
repaired more fully, 20 or 30 feet of brickwork near the fire-bridge
being taken down, and the great cavities in the side walls repaired
by masons, using silica bricks. The employment of higher temperatures
in modern work allows of more siliceous slags being produced, which
lessens the tendency to the eating away of the walls.
Public-domain text, read in full here on John Shaqi.
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